• Title/Summary/Keyword: 피로균열성장 길이

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Application of Fracture Mechanics to Design of Machine and Structuire Element (파괴역학을 이용한 기계요소 및 구조물 설계방안 (4))

  • Lee, Eok-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.4 no.3
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    • pp.19-27
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    • 1987
  • 부재가 피로하중을 받을 경우에는 피로하중의 변동과 균열의 성장에 인한 균열크기의 변동때문에 각순간에서의 응력확대계수가 변화하게 된다. 피로균열성장을 모델링할때 응력확대계수를 이용할 수 있는 타당성은 균열성장속도가 매우 느리므로 순간순간에서의 형상계수의 변화가 거의 무시할 수 있다는 사실에 근거하고 있다. 즉 균열의 길이는 순간순간에 일정하다고 생각하는 즉 준-정적인 문제로 귀착되며, 이 경우 에는 순간순간에 대응하는 단지 변동하는 하중에 대한 응력확대계수의 변동양상을 검토하면 되는 것이다.

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PWR 원전환경에서 오스테나이트 스테인리스강의 피로균열성장특성에 미치는 질소의 영향

  • Min, Gi-Deuk;Kim, Dae-Hwan;Lee, Bong-Sang;Kim, Seon-Jin
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2011.10a
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    • pp.39.1-39.1
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    • 2011
  • 가압경수로의 압력경계기기는 약 $300^{\circ}C$, 150기압의 고온고압수환경에서 가동되고 있다. 특히 가압기 밀림관은 고온수와, 저온수가 교차하는 부분으로 열성층 형성으로 열적, 기계적 피로 및 수화학환경이 더해진 부식피로 등에 의하여 손상을 받는다. PWR 원전에서 수화학환경은 대표적으로 용존산소(DO) 5ppb, pH 6~8, 용존수소(DH) <30 cc/kg, 온도 $316^{\circ}C$의 환경을 유지하게 된다. 가압기 밀림관에는 오스테나이트계 스테인리스강이 사용되는데, 오스테나이트계 스테인리스강은 고온 수화학환경에 민감한 것으로 알려져 있다. 따라서 오스테나이트계 스테인리강을 공기중에서의 기계적특성 및 피로특성을 향상시키기 위하여 질소를 첨가한 스테인리스강을 제조하여 PWR 원전환경에서의 피로균열성장특성을 평가하였다. 실험에 사용된 재료는 PWR 원전 가압기 밀림관 소재인 Type 347 스테인리스강에 0.0005 wt%가 첨가된 상용재와 0.11 wt% 질소가 첨가된 재료이다. 사용된 시편형상은 두께 5 mm, 폭 25.4 mm의 CT 시편이다. 수화학환경은 150기압, 온도 $316^{\circ}C$, 용존산소(DO) 5ppb, 용존수소(DH) 30 cc/Kg, pH는 약 7로 유지 하였으며, 응력비 0.1, 하중 반복속도 10Hz의 기계적 조건에서 하중제어로 시험을 진행하였다. 균열길이는 직류전위차법(Direct Current Potential Drop: DCPD)을 이용하여 측정하였다. 질소함량이 증가할수록 동일 사이클에서 균열길이가 늦게 성장하였고, 피로균열성장속도도 약간 늦어지는 것으로 나타났다. 각 스테인리스강의 피로파면 관찰결과 상용재는 약 1 ${\mu}m$의 산화물들이 생성되는 반면 질소첨가 스테인리스강은 약 0.1 ${\mu}m$정도 산화물이 생성되었다. 산화막의 두께도 질소가 첨가됨으로써 상용재에 비해 얇게 생성되었다. 따라서 질소가 첨가됨으로써 부식환경에서 내산화성이 향상되었으며, 이는 피로균열성장특성에 영향을 미치는 것으로 판단된다.

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The Fatigue Crack Growth Behavior of Concrete (콘크리트의 피로균열 성장거동에 관한 연구)

  • 김진근;김윤용
    • Magazine of the Korea Concrete Institute
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    • v.9 no.3
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    • pp.127-135
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    • 1997
  • In this study, the wedge splitting tcst (WST) was carried out for the fatigue wack growth behavior of concrete. Selected test variables were concrete compressive strength of 28, 60 and 118 MI%, and stress ratio with 2 levels (6. 13%). In oder to make the designed stress ratio, the maximum and thr minimum fatigue loading level were 75-85% and 5- 10% of ultimate static load, respectively. Fatigue testing was preceded by crack mout.h opening displacement (CMOI)) compliance calibration tcst, and then the fatigue crack growth was computed by crack lcngth vs. (lMOI) compliance relations acquisited by the CMOD compliance calibration technique. To evaluate thc validity of CMOD compliancc calibration techniquc, the crack length p~mlicted by this method was cornpard with the crack length by linear elastic fracture mechanics(LEFIbl) and dyeing test. On the basis of the experimental results, a LRFhl-based c.mpirica1 model for f'at,igue crack growth rate(da/dN-AKI relationships) was presented. The fat,igut. crack growth ratc increased with the strength of concwtc. It appcars that t.he da/tiN-AKI relationships was influenced by stress ratio, however, the effect is diminished with an increase of strength. The comparisons between CblOl) compliance calibration technique anti the other. methods gave the validity of' ('MOD compliance calibration technique for the LZXT.

Detection and Sizing of Fatigue Cracks in Thin Aluminum Panel with Rivet Holes (리벳구멍을 가진 알루미늄 패널에서 피로균열의 탐지와 균열길이 측정)

  • Kim, Jung-Chan;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.1
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    • pp.38-47
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    • 2007
  • The initiation of fatigue cracks in a simulated aircraft structure with a series of rivet holes was detected by acoustic emission(AE), then the crack length was determined by surface acoustic wave(SAW) technique. With the initiation and growth of fatigue cracks, AE events increased intermittently to form a stepwise incremental curve of cumulative AE events whereas the crack length increased more or less monotonically. With the SAW technique employed, the crack sizing for 13 different cracks including some short cracks was performed. With the reference to the measurement by traveling microscope, cracks in the range of $1{\sim}8mm$ long were reliably sized by the SAW technique. Although it was impossible to size the short fatigue cracks in the range shorter than 1 mm, the SAW technique still appeared practically useful for a range of crack lengths often found in aircraft structures.

A Study on the Effect of a Single Overload on Fatigue Crack Retardation (단일과대하중이 피로균열성장에 미치는 영향에 관한 연구)

  • Kim, Kyung-Su;Kim, Sung-Cahn;Shin, Chun-Sik;Park, Jin-Young;Lee, Chang-Hwan
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.73-78
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    • 2002
  • Ships and ocean structures are generally under random loading. Various type of variable-amplitude loading affects fatigue crack growth and fatigue life. However interaction effects due to irregularity of loading including random loading have not explained exactly and it is difficult to examined fatigue crack growth behaviour and fatigue life for this reason. Therefore in this paper crack growth tests with constant-amplitude loading including a single overload were conducted to measure plastic zone size near crack tip of DENT specimen. And the observed plastic zone sized were discussed in terms of crack growth rate. As a result of this the effect the plastic rue size due to the overload is examined on the effect on crack growth rate and, consequently, fatigue life.

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분말소결 알루미늄 합금의 반복하중에 의한 미시균열 성장연구

  • ;;Klaus Detert
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.11a
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    • pp.21-31
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    • 1991
  • 대부분의 구조물은 정하중뿐아니라 동하중을 받고있으며, 반복되는 동하중에 의해 구조물은 피로를 받게되고 가장 취약한 부위에 작은 미시균열이 발생된다. 미시균열이 성장, 확산되어 기술적으로 인지되는 길이가 0.5 mm 이상이 될때 이를 거시균열이라 하는데, 거시균열의 균열성장은 파괴역학적 해석 방법의 도입으로 많은 공학적 재료들이 광범위하게 연구되었으며, 거시균열의 확산과 연관되어지는 균열닫힘과 미시구조의 관계가 연구되었다. 최근에는 거시균열의 해석과 같이 응력강도가 미시균열에서의 확산거동에 미치는 영향을 설명하는데 많은 관심을 가지게 되었다.(중략)

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Observation of Fatigue Crack Growth Behavior in 1Cr-1Mo-0.25V Steel Using Image Processing Technology (영상처리기법을 이용한 1Cr-1Mo-0.25V 강의 피로균열 성장거동 관찰)

  • Nahm, Seung-Hoon;Kim, Yong-Il;Ryu, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.1
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    • pp.14-21
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    • 2002
  • The development of a new experimental method is required to easily observe the growth behavior of fatigue cracks. To satisfy the requirement, an image processing technique was introduced to fatigue testing. The length of surface fatigue crack could be successfully measured by the image processing system. At first, the image data of cracks were stored into the computer while the cyclic loading was interrupted. After testing, crack length was determined using an image processing software which was developed by authors. Various image processing techniques like a block matching method was applied tc the detection of surface fatigue cracks. By comparing the data measured by the image processing system with those by the manual measurement with a microscope, the effectiveness of the image processing system was established. If the proposed method is used to monitor and observe the crack growth behavior automatically, the time and efforts for fatigue test could be dramatically reduced.

Effect of Loading Variables and Temperature on Fatigue Crack Propagation in SA508 Cl.3 Nuclear Pressure Vessel Steel (원자로압력용기강에서 하중변수와 온도가 피로균열진전에 미치는 영향)

  • Kim, B. S.;Lee, B. H.;Kim, I. S.
    • Nuclear Engineering and Technology
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    • v.27 no.6
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    • pp.825-832
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    • 1995
  • The effect of loading variables and temperature on fatigue crack growth rate in SA508 Cl.3 nuclear pressure vessel steel was investigated in air environment Crack growth rate tests on compact tension specimen of thickness 12mm were conducted by using sinusoidal waveform. The crack length was monitored by compliance method. Test conditions were at 0.1 and 0.5 of load ratio, at 1 and 10 Hz of loading frequency, and at room temperature to 40$0^{\circ}C$. At the lower temperatures, the fatigue crack propagation was not affected by the frequency and temperature, while at the higher temperatures above 12$0^{\circ}C$, fatigue crack growth rate increased with decreasing loading frequency and increasing temperature. This accelerated fatigue crack propagation was associated with the increase of oxidation rate at the ahead of crack tip. Fatigue crack growth rate increased with in-creasing the load ratio. The effect of load ratio was more significant at the lower temperature, while the dependence on load ratio decreased with increasing temperature. The sensitivity of load ratio to temperature can be explained by crack closure with the oxidation process.

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Evaluation of Fatigue Crack Propagation Depending on Fiber Array Direction in Woven CFRP Composites (평직 CFRP 복합재료의 섬유 배열각도별 피로 균열 성장 평가)

  • Geum, Jin-Hwa;Choi, Jung-Hun;Park, Hong-Sun;Koo, Jae-Mean;Seok, Chang-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.6
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    • pp.717-723
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    • 2010
  • Many researchers have studied woven fabric carbon-fiber-reinforced composite (CFRP) materials but the study of fatigue crack propagation in composites has been insufficient. It has known that the crack propagation behavior differs depending on the load and the fiber direction. In this study, the fatigue crack propagation along two different fiber array directions ($0^{\circ}$, $45^{\circ}$) in plain woven CFRP composite was investigated. Fatigue crack propagation tests were conducted on the woven CFRP composite under a sinusoidal waveform load with stress ratios of 0.1 at a frequency of 10 Hz. Once the results of the tests were obtained, fatigue crack propagation rates (da/dN) were plotted against the energy release rate amplitude (${\Delta}G$), and it was observed that either mode I crack propagation or mixed mode crack propagation occurs depending on the fiber array direction.

Finite Element Analysis of Stage II Crack Growth and Branching in Fretting Fatigue (프레팅 피로에서 2단계 균열성장과 분지 유한요소해석)

  • Jung, Hyun Su;Cho, Sung-San
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1137-1143
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    • 2015
  • The stage II fretting fatigue crack growth and branching, i.e., the process of fretting fatigue crack growth starting in an inclined direction and then changing to the normal direction, is analyzed using the finite element method. The fretting fatigue experiment data of A7075-T6 are used in the analysis. The applicability of maximum tangential stress intensity factor, maximum tangential stress intensity factor range, and maximum crack growth rate as the crack growth direction criteria is examined. It is revealed that the stage II crack growth before and after the branching cannot be simulated with a single criterion, but can be done when different criteria are applied to the two stages of crack growth. Moreover, a method to determine the crack length at which the branching occurs is proposed.