• Title/Summary/Keyword: 플랜트배관

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Development of Mobile-Based Process and System for Pipe Management of Construction Using NFC(Near Field Communication) and Augmented Reality Technology (NFC(Near Field Communication)와 증강현실 기술을 활용한 모바일 기반 플랜트 배관공사관리 프로세스 체계 구축)

  • Moon, Daeyoon;Kwon, Soonwook
    • Korean Journal of Construction Engineering and Management
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    • v.15 no.2
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    • pp.122-131
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    • 2014
  • As plant market grows up, client demands to increase quality, technology and to reduce construction period. Due to the vast scale of the construction site and complexity of process, plant project can have some problems of communication among the project participants, the duplication of work, errors and rework. As a result those cause more costs, delay the construction schedule and reduce productivity and quality. Therefore, real-time communication between participants and real-time sharing of information such as material, equipment and construction are required in plant project site. This research aims to propose process and develop system using NFC(Near Field Communication) technology and augmented reality technology with mobile device for plant construction site. Administrators and operators are able to work efficiently using proposed process and system which create an environment designed to share and deliver information such as material, construction information.

현장탐방 - 하자없는 시공, 철저한 안전관리로 완벽 추구, 성창E&C(주) SK이노베이션 인천 V4-PROJECT

  • 대한설비건설협회
    • 월간 기계설비
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    • s.290
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    • pp.53-59
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    • 2014
  • SK이노베이션이 발주한 V-PROJECT는 이미 가동중인 SK에너지 인천COMPLEX 석유화학플랜트 기존 공장에 Condensate와 Crude를 처리하여 Benzene과 p-Xylene 생산시설 및 부대시설 증설 프로젝트이다. 이 시설에서 주로 생산되는 자일렌(p-Xylene)은 폴리에스터 섬유의 원료로서 국내를 비롯하여 중국, 인도, 남미 등의 섬유시장 성장으로 최근들어 수요가 많아짐에 따라 생산시설을 증설한 것이다. 이 프로젝트 완공으로 2015년부터는 기존보다 3배 증가한 벤젠 50만톤, 톨루엔 10만톤, 자일렌 130만톤이 연간 생산될 예정이다. 본지는 V4 Area의 기계설치 및 배관 철골제작 설치, 도장공사를 시공한 성창E&C(주)(대표 김기영)의 이종윤 소장을 만나 플랜트 현장 특성 상 기밀사항인 시공은 생략하고 현장 이야기를 들어 보았다.

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Safety Analysis for Petrochemical Plant by Nondestructive Test (비파괴검사에 의한 석유화학설비의 안전진단)

  • 이주석
    • Journal of the KSME
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    • v.34 no.11
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    • pp.859-866
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    • 1994
  • 석유화학플랜트에서 운용되는 반응로, 저장탱크, 열교환기 등의 압력용기 그리고 배관 등의 시 설물은 장기간 사용함에 따라 고온, 고압, 부식성 분위기, 열응력, 피로 등 여러 가지 요인으로 경년열화되어 노후화 된다. 일반적으로 이들 설비들에서 작용하는 유체나 가스의 누출은 화재나 폭발과 같은 재해 뿐만아니라 주위 환경을 오염시켜 공해를 유발하게 되며, 이들 시설물에 대한 신뢰성 및 안전성 확보는 국가기간 산업에서 매우 중요하며 이와 관련된 장치의 설계, 시공 뿐만 아니라 시험검사 및 평가기술 측면에서도 중요시되고 있다. 플랜트 시설물에 대한 가동중 주기적인 안전진단은 현상의 파악 뿐만 아니라 인명과 재산의 손실을 미연에 예방하고 경제적 이고 효율적인 운영계획 수립에 필수적인 것이다. 이 글에서는 국내 석유화학플랜트의 검사현 황을 알아보고 앞으로 플랜트의 효율적 운영 및 안전 운전을 위한 가동중검사 기술 및 개선대 책에 대하여 기술하고자 한다.

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Safety Assessment of By-product Gas Piping after Design Change (부생가스 연료배관의 설계변경에 따른 안전성 평가)

  • Yoon, Kee Bong;Nguyen, Van Giang;Nguyen, Tuan Son;Jeong, Seong Yong;Lee, Joo Young;Kim, Ji Yoon
    • Journal of the Korean Institute of Gas
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    • v.17 no.2
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    • pp.50-58
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    • 2013
  • Various process piping usually carries out high flammable and explosible gas under high pressure and high temperature. Due to frequent change of design and structure it becomes more complicated and compactly located. The safety management level is relatively low since it is considered as simply designed component. In this study a safety assessment procedure is proposed for complicated piping system around a mixing drum in which natural gas and by-product gases were mixed. According to ASME code, pipe stress analysis was conducted for determining design margin at some key locations of the piping. These high stress locations can be used as major inspection points for managing the pipe integrity. Sensitivity analysis with outside temperature of the pipe and support constraint condition. Possible effect of hydroen gas to the pipe steel during the previous use of the by-product gas was also discussed.

Development of a Monitoring System for a Pipe Cleaning Robot with RS-485 (RS-485 통신을 이용한 배관청소 로봇의 모니터링 시스템 개발)

  • Kim, Min-wook;Lee, Hun-seok;Oh, Jin-seok
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.20 no.5
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    • pp.923-930
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    • 2016
  • Various pipes are used in the many industrial field such as water supply, drainage system and marine plants, so a maintenance of these pipes is essential. Especially, the maintenance of the piping in the industrial field, some professional staffs enter and clean the pipe. If the professional staffs can not enter and clean the pipe, the workers has to use the method of inserting a scraper connected to wire inside the pipe. However, this method demands huge budget and causes a number of problems such as traffic congestion. To solve these problems, pipe cleaning robot has been researching and developing. Many Pipe cleaning robots have a problem, that is impossible to confirm the operating condition of the robot in a real time. This paper suggest pipe cleaning robot with RS-485 which transmit operating and cleaning condition of robot and inner pipe filmed by camera, that user can check.

AE Characteristic under Tensile of Carbon Steel for High-Pressure Pipe (고압배관용 탄소강의 인장시 음향방출 특성)

  • Nam Kiwoo;Lee Siyoon
    • Journal of the Korean Institute of Gas
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    • v.7 no.2 s.19
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    • pp.48-53
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    • 2003
  • This study is to look at the effect for deformation of carbon steel for high-presure pipe, on the AE signals produced by tensile test. Acoustic emission(AE) has been widely used in various fields because of its extreme sensitivity, dynamic detection ability and location of growing defects. We investigated a relationship failure mode and AE signals by tensile test, From the tensile test, we could divide into four ranges of the failure modes of elastic range, yield range, plastic range before $\sigma$u, plastic range after $\sigma$u. And failure behaviors of elastic range, yield range, plastic range before $\sigma$u, plastic range after $\sigma$u could be evaluated in tensile test by AE counts, accumulation counts and time frequency analysis. It is expected to be basic data that can protect a risk according to tensile test and bending of pipe material for pressure vessel, as a real time test of AE.

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A Study on Piping Support Design Process in Plant Piping System (플랜트 배관계에서 배관지지대 설계 기법에 관한 연구)

  • Chung, Chulsup
    • Journal of the Korean Institute of Gas
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    • v.18 no.6
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    • pp.14-20
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    • 2014
  • In this study, the stress analysis for the piping support design is performed as per the rules of the ASME Code, Section III, subsection NF-Component Support which provides a simplified method of design analysis for piping support. This method makes use of simple equations and conservative allowable stress limits for design and service loadings. For the base plate, code equation is satisfied within the allowable limits. Both anchor bolts and pipe strap are governed by the their interaction equations. The stresses resulting from various loadings and their combinations are within the allowable limits specified in the above mentioned ASME Code. Thus, it was proved that the structural integrity of the pump assembly was satisfactory.

A Study on a Quality Characteristics of Pressure Leak Test of Process Piping for Offshore Plant (해양플랜트 프로세스 배관 Pressure Leak Test의 품질 특성에 관한 연구)

  • Park, Chang-Soo;Kim, Hyungwoo
    • Journal of the Korean Society of Industry Convergence
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    • v.21 no.6
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    • pp.429-437
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    • 2018
  • The process gas piping of the offshore plant can cause a massive explosion if the gas leakage occurs during operation. For the purpose of precaution of gas leakage accident, an air pressure test is performed on the process equipment tests using a test pump as much as the power to the piping inner side, mix 99% nitrogen gas and 1% helium gas. The purpose of the air pressure test is to check the work conformity process by handling and regulation for initial piping process, assembly, installation of module, welding, center alignment of the pipes assembling flange gasket in an unrestrained free state. In this paper, the regulation of the problematic air pressure test was analyzed and the solution criteria were established. And leakage tests of existing equipment were performed applying these solution methods. As a result, it was confirmed that there was no problem.