• Title/Summary/Keyword: 플랜지 조인트

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Development of Non-Scallop Block Joint Welding Method (논-스캘럽 블록 조인트 용접법 개발)

  • Kim, Ho-Kyeong;Ko, Dae-Eun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.9
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    • pp.5419-5424
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    • 2014
  • A weld scallop is a small quadrant or half circle type hole installed in the weld line cross area for easy welding operation. Many types of T-bars with a scallop can be welded in a block assembly stage in shipbuilding. The difficulties arise from the fact that scallops are to be filled by build-up welding after welding of the cross line is complete. In this study, a non-scallop block joint welding method was developed using special type CBM (ceramic backing material). The wedge shaped CBM was devised to insert a CBM into just the V groove of weld line cross area without weld scallop. A saw-toothed shape was adopted for easy cutting of the unnecessary part in the CBM fitting process. The applicability of the developed method was verified through welding experiments based on the yard welding conditions.

A Study on the Behavior of Class 900 Flange Joints with Metal Ring Gaskets (금속 링 개스킷이 삽입된 Class 900 플랜지 조인트의 거동에 관한 연구)

  • Lee, Min-Young;Jeong, Doo-Hyung;Kim, Byung-Tak
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.1
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    • pp.34-41
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    • 2018
  • A flange joint is a pipe connection used to prevent the leakage of high-pressure fluids by inserting a gasket and tightening the bolts. Among several kinds of gaskets available, metal ring type joint gaskets are most widely used in conditions that require high-temperature and high-pressure fluid flow, such as oil pipelines, gas pipes, pumps, valve joints, etc. The purpose of this study is to investigate the contact pressure and stress characteristics closely related to the sealing performance of Class 900 flange joints used in high temperature and high pressure environments. The dimensions of flange joints with five different nominal pipe sizes were determined with reference to those specified in ASME 16.5. The metal ring gaskets inserted in the joints were octagonal and oval gaskets. The bolt tensile forces calculated from the tightening torques were input as the bolt pretension loads in order to determine the contact pressure and stress levels after fastening. Loading was composed of three steps, including the fastening step, and different amounts of applied pressures were used in each analysis to investigate the effect of fluid pressure on the contact force of the joints. A general-purpose software, ANSYS 17.2, was used for the analysis.

Development of Manufacturing Process for Long-Neck Flange by Spinning (스피닝을 이용한 롱넥플랜지의 성형공정 개발)

  • Gwak, Gi Yeol;Cho, Jong Rae;Choi, Jin Young
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.11
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    • pp.929-935
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    • 2015
  • The long neck flange is used to connect piping arrangements where the lap joint is applied. Generally, the component can be manufactured by welding, but this method is both time and cost intensive. Embrittlement at the heat affected zones was also considered. A spinning method developed to improve the manufacturing process and solve the problems of welding. The flange area of the long neck flange can be formed by changing the direction of the metal flow, from axial to radial, while maintaining pressure by using an outer mold and a lap roller. A modified process was additionally developed using a round roller rather than the outer mold. In this modification, the round roller can form the shape of all sizes of long neck flange. Using these flexible methodologies, the cost to prepare outer molds and the time to install and remove the molds can be significantly reduced.

A Study on The Vibrational Characteristics of Automotive Vehicle Propeller Shaft with Carbon/Epoxy Composite Material (자동차용 탄소/에폭시 복합재료 추진축의 진동특성에 관한 연구)

  • 공창덕;김기범
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1997.11a
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    • pp.31-31
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    • 1997
  • 우수한 비강성과 비강도를 지닌 복합재료를 이용한 자동차용 추진축(Propeller Shaft)의 사용은 자동차의 구조정량화, 소음/진동 감소, 승차감 향상 측면에서 개선된 효과를 기대할 수 있다. 본 연구에서는 탄소섬유/에폭시 필라멘트 와인딩(Filament Winding) 공빔을 적용한 복합재료 튜브와 금속재 플랜지 그리고 유니버셜 조인트로 구성된 상용 차의 추진축 개발과정 중 축의 진동특성에 대한 적합한 형상과 물성을 찾기 위해 유한요소법을 적용한 자유진동 해석과 FFT 해석장비를 이용한 진동실험 그리고 축을 운용속도까지 회전시켜 공진(Resonance) 현상 발생 유무를 소음량의 측정으로 판단하는 시험이 수행되었다. 그 결과 요구조건에 적합한 진동특성을 나타내는 추진축의 형상을 결정할 수 있었다.

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Cyclic Loading Test for TSC Beam - PSRC Column Connections (TSC 합성보 - PSRC 합성기둥 접합부에 대한 주기하중 실험)

  • Hwang, Hyeon Jong;Eom, Tae Sung;Park, Hong Gun;Lee, Chang Nam;Kim, Hyoung Seop
    • Journal of Korean Society of Steel Construction
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    • v.25 no.6
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    • pp.601-612
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    • 2013
  • In the present study, details of the TSC beam-to-PSRC column connection for low and middle seismic zones were developed. For ease construction, the top and bottom flanges of the steel section of the TSC beam were discontinuous at the joint face on purpose, while the web passes through the joint. Thus, tensile resistance of the top and bottom flanges is not considered in the calculation of nominal strength of the connection. Cyclic loading tests on two interior connections and an exterior connection were performed to verify the seismic performance. The test parameter for two interior connections was the depth of the TSC beams: 600 and 700 mm including the slab depth. The test results showed that the nominal strength of the connections predicted by KBC 2009 correlated well with the test results. The connection specimens exhibited relatively good deformation and energy dissipation capacities, greater than the requirements for the ordinary and intermediate moment frames. Ultimately, the connection specimens were failed at the story drift ratios of 3.0 to 4.0 % due to local buckling and tensile fracture of the web of the TSC beam passing through the joint. By modifying the existing provisions of ASCE, the joint shear strength of the TSC beam-PSRC column connection was evaluated.

Structural Performance Evaluation on Ended Block of Wide Flange PSC Girder for the Semi-Integral Bridges (광폭 플랜지 PSC 거더 단부 프리캐스트 블록을 활용한 반일체식교대교량의 구조성능 평가)

  • Ka, Hoon;Choi, Jin-Woo;Kim, Young-Ho;Park, Jong-Myen
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.42 no.1
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    • pp.1-9
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    • 2022
  • Semi-integral abutment bridges are a type of integral abutment bridges. These bridges eliminate expansion joints on the structure and can be used in situations not suitable for full-integral abutment bridge. Moreover, Semi-integral bridges have excellent maintenance and can be economically constructed. This study is about precast wall-type blocks at each end which provide lateral support for PSC girder, as well as acting as retaining walls to resist longitudinal movement of semi-integral abutment bridge. The end-diaphragm connection between ended blocks of PSC girders can be achieved by in-suit nonshrinkage concrete. The results show that 3-point experiment of end-diaphragm beam have an acceptable performance which is so better than results of structural design. Moreover, the effects of backfill soil on semi-integral abutment bridge constructed are analyzed the behavior according to the temperature changes.