• Journal of the Korea Concrete Institute
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• v.15 no.6
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• pp.888-893
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• 2003

The purpose of this study is to make clear the durability of the polymer films formed in the autoclaved polymer-modified mortars and concretes. The polymer films prepared with polymer dispersions such as a styrene-butadiene rubber (SBR) latex, a poly (ethylene-vinyl acetate)(EVA) emulsion and a polyacrylic ester (PAE) emulsion for polymeric admixtures are exposed to autoclaving at 18$0^{\circ}C$ in temperature and 1.01 MPa in vapor pressure, and subjected to tensile test and infrared spectroscopy. The durability of the polymer films is evaluated from the application of autoclaving to the polymer films under saturated Ca(OH)$_2$ solution immersion causes no degradation for SBR films and a significant degradation due to the saponification of the polymers for EVA and PAE films. Accordingly, in the application of autoclaving to polymer-modified mortars and concretes, it is suggested that SBR-modified mortars and concretes are hardly degraded but EVA- and PAE-modified mortars and concretes are markedly degraded by the saponification of the polymers.

• Journal of the Korea Institute of Building Construction
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• v.15 no.3
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• pp.299-306
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• 2015

In construction materials area, many research on polymer for cement-based materials have been conducted. In spite of these research, general research scope is limited to the normal strength range, and thus in this research, for both normal and high strength range mixtures, the strength and mechanical properties of high strength cement mortar incorporating Vinyle Acetate-Ethylene(VAE) type powder polymer are evaluated. As a result of experiment, in the case of high strength mixture, as the amount of VAE polymer addition was increased the compressive and flexural strengths were decreased while the tensile and bonding strengths were increased because of the formation of the polymer membrane inside of the mortar matrix.

• Journal of the Korea Concrete Institute
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• v.26 no.4
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• pp.517-524
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• 2014

Nitrite-Type hydrocalumite (calumite) is a material that can adsorb chloride ions ($Cl^-$) that cause corrosion of reinforce bars and liberate the nitrite ions ($NO_2{^-}$) that inhibit corrosion in reinforced concrete. In this study, polymer-modified mortars using two types of epoxy resin with calumite are prepared with various polymer binder-ratios of 0, 5, 10, 15, 20% and calumite contents of 0, 5%. The specimens are tested for chloride ion penetration, carbonation, drying shrinkage and corrosion inhibition. As a result, the chloride ion penetration and carbonation depth of PMM using epoxy resin somewhat increases with increasing calumite contents, but those remarkably decreases depending on the polymer-binder ratios. The 28-d drying shrinkage shows a tendency to decrease with increasing polymer-binder ratio and calumite content. Unmodified mortars with calumite content of 5% did not satisfy quality requirement by KS. However, it was satisfied with KS requirement by the modification of epoxy resin in cement mortar. On the whole, the carbonation and chloride ion penetration depth of epoxy-modified mortars with calumite is considerably improved with an increase in the polymer-binder ratio regardless of the calumite content, and is remarkably improved over unmodified mortar. And, the replacement of the portland cement with the calumite has a marked effect in the corrosion-inhibiting property of the epoxy-modified mortars.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.32 no.5A
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• pp.299-305
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• 2012

The objective of this paper is to obtain the basic data in order to develop an eco-friendly concrete through evaluation on the properties of polymer cement mortar and concrete using PVAc (Polyvinyl Acetate), as a kind of water-soluble polymer. For this purpose, the physical properties of cement mortar and concrete which does not contain the PVAc as the control batch were compared and analyzed with those using the PVAc. And then, the replacement amount of the PVAc was 3%, 6%, 9% and 12% by binder, respectively. And also, the properties of concrete using the PVAc were evaluated, by adding an antifoaming agent in order to control the air contents increasing with an increase of amount of polymer usage. As a result, in the case of polymer cement mortar using the PVAc, it presented that the compressive strength reduced, while the performance of flexural strength and drying shrinkage increased. When the replacement of the PVAc was 6% within concrete, the compressive, tensile, flexural strength and elastic modulus were increased.

• Journal of the Korea Institute of Building Construction
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• v.20 no.4
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• pp.305-311
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• 2020

Polymer modified cement mortar (PCM) can improve the performance of adhesion strength, flexural strength, chemical resistance, etc., compared with cement mortar, and is widely used when repairing RC structures. However, PCM causes a burst in an environment with high temperature and fire rate, which causes problems in the stability of the structure. In this study, for the purpose of developing explosive reduction PCM, the polymer mixing ratio is 2%, 4%, 6%, the fiber length is 6mm, 12mm, 6+12mm, and the PP fiber mixing rate is 0.05 Vol% and 0.1 Vol%. Furnace heating experiment (600℃, 800℃) was carried out. As a result of comparative analysis of the explosive properties, it was confirmed that the explosive reduction effect due to the fiber incorporation was insufficient when the polymer mixing amount was 6% or more.

• Journal of the Korea Institute of Building Construction
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• v.14 no.3
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• pp.216-222
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• 2014

Chloride attack to reinforced concrete structures located in seaside can cause a serious problem of durability and maintenance during the service life. Corrosion of reinforced steel bars in concrete decreases the bond strength and finally causes the detachment of concrete cover. Polymer cement mortar is usually adopted to repair the deteriorated RC structures because of its strong bonding property. The recovered load-carrying capacity after the repair was simulated by non-linear FEM analysis. The properties of concrete, repairing materials, bonding materials and reinforced bar were used as input data. Four types of redispersible polymer powders were used as components of polymer cement mortar. Pull-off tests were carried out to examine the bond properties such as rigidity and strength. Effects of a corrosion inhibitor and the loss of reinforced bars due to the corrosion were also considered in this study. FEM modeling and analysis were conducted to propose the universal model. Physical bonding in the relationship between repair materials and steel reinforced bar is more dominant than chemical bonding.

• Journal of the Korea institute for structural maintenance and inspection
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• v.21 no.1
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• pp.91-99
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• 2017

The purpose of this paper is to evaluate the flexural performance of reinforced concrete (RC) beams repaired with polymer mortar. The repaired and non-repaired 13th beams which was fabricated by considering repair position, repair depth, and curing age of polymer mortar as test variables were tested under three point loading. All specimens repaired in compressive and tensile zone did not fail due to interfacial failure between polymer mortar and concrete but failed when the strain of repaired mortar exceeded the ultimate tensile strain of polymer mortar. Maximum load of specimens repaired in compressive zone was similar to that of non-repaired specimen, reference specimen. Additionally, their ductility index was higher than that of reference specimen. On the other hand, specimens repaired in tensile zone failed very brittlely and have a lower ductility index than reference specimen. Nonlinear analysis by using OpenSees was performed to predict the behavior of RC beam repaired with polymer mortar. Two dimension frame element was used to simplify an analysis model and fiber model was applied to consider the material non-linearity. It was confirmed from the analysis results that nonlinear analysis properly predicts the behavior of specimens repaired in compressive zone and overestimates the behavior of specimens repaired in tensile zone.

• Journal of the Korea institute for structural maintenance and inspection
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• v.25 no.1
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• pp.85-92
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• 2021

The purpose of this study is to investigate the properties of hardener-free epoxy-modified mortars(EMMs) using ground granulated blast furnace slag(GGBFS) and alkali activators. The hardener-free EMMs with a GGBFS content of 20% using 4 types of alkali activators were prepared with various polymer-binder ratios, and tested for strengths, water absorption, carbonation depth, chloride ion and H2SO4 penetration depth. The conclusions obtained from the test results are summarized as follows: The compressive strength of the EMMs with a GGBFS content of 20% attains a maximum at a polymer-binder ratio of 10%. The flexural strength of the hardener-free EMMs using Ca(OH)2 as a alkali activator is improved with increasing polymer-binder ratios. However, the flexural strength of the EMMs using NaCO3, Na2SO4 and Li2CO3 is gradually decreased with increasing polymer-binder ratios. Regardless of the type of alkali activator, the water absorption, chloride ion penetration and carbonation depth are remarkably decreased with increasing polymer-binder ratios due to the epoxy film formed in the EMMs. The H2SO4 penetration depth of the hardener-free EMMs with a GGBFS content of 20% is gradually increased with increasing polymer-binder ratio. In this study, the properties of hardener-free EMMs using Ca(OH)2 as a alkali activator are more excellent than those of other alkali activators.

• Journal of the Korea Institute of Building Construction
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• v.18 no.4
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• pp.329-335
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• 2018

The objective of this study is to develop a mortar mixture with high workability and adhesive strength for section jacketing in seismic strengthening technology of existing concrete structures. To achieve targeted requirements of the mortars (initial flow exceeding 200 mm, compressive strength of 30MPa, and adhesive strength exceeding 1MPa), step-by-step tests were conducted under the variation of the following mixture parameters: water-to-binder ratio, sand-to-binder ratio, polymer-to-binder ratio, dosage of viscosity agent, and content of ultra-rapid-hardening cement. The adhesive strength of the mortars was also estimated with respect to the various surface treatment states of existing concrete. Based on the test results, the mortar mixture with the polymer-to-binder ratio of 10% and the content of ultra-rapid-hardening cement of 5% can be recommended for the section jacketing materials. The recommended mortar mixture satisfied the targeted requirements as follows: initial flow of 220 mm, high-early strength gain, 28-day compressive strength of 35MPa, and adhesive strength exceeding 1.2MPa.

• Journal of the Korean Recycled Construction Resources Institute
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• v.2 no.2
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• pp.93-99
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• 2014

The present study prepared 13 mixes to examine fundamental mixture proportions of corrosion inhibitor repair mortars. The mortar mixes were classified into three groups according to the selected test variables which are the substitution level of polymer for Group 1, ground granulated blast-furnace slag (GGBS) and fly ash (FA) for Group 2, and corrosion inhibitor for Group 3. Based on the test results, the optimum substitution levels of GGBS and FA could be recommended as 10% and 20%, respectively, though 1-day strength of mortar significantly decreased with their substitution. Furthermore, the appropriate substitution level of corrosion inhibitor was considered to be less than 1.5%. The flexural strength of mortar tested was higher than the predictions obtained from ACI 318-11 equation. The shrinkage strain of mortar was also conservative after an age of around 10 days compared with the predictions of ACI 209.