• Title/Summary/Keyword: 포항공과대학교

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Tensile and Charpy Impact Properties of High-Strength Bainitic Steels Fabricated by Controlled Rolling Process (제어압연한 베이나이트계 고강도강의 인장 및 충격 성질)

  • Sung, Hyo Kyung;Shin, Sang Yong;Hwang, Byoungchul;Lee, Chang Gil;Kim, Nack J.;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.48 no.7
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    • pp.615-624
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    • 2010
  • This study is concerned with tensile and Charpy impact properties of high-strength bainitic steels fabricated by controlled rolling process. Six kinds of steels were fabricated by varying finish rolling temperature, start cooling temperature, and cooling rate, and their microstructures and tensile and Charpy impact properties were investigated. Their effective grain sizes were also characterized by the electron backscatter diffraction analysis. The microstructures of the steels rolled in the single phase region were most similar to those of the steels rolled in the two phase region. The steels cooled from $700{^{\circ}C}$ were composed mainly of granular bainites, while those cooled from $600{^{\circ}C}$ contained a number of bainitic ferrites, which resulted in the decrease in ductility and upper shelf energy in spite of the increase in strength. In the steels cooling from $600^{\circ}C$, fine acicular ferrites were well formed when the cooling rate was slow, which led to the best combination of high ductility, high upper shelf energy, and low energy transition temperature according to the decrease in the overall effective grain size due to the presence of acicular ferrites having smaller effective grain size.

Quasi-Static and Dynamic Deformation Behavior of STS304- and Ta-fiber-reinforced Zr-based Amorphous Matrix Composites Fabricated by Liquid Pressing Process (액상가압공정으로 제조된 STS304와 Ta 섬유 강화 Zr계 비정질 복합재료의 준정적 및 동적 변형거동)

  • Kim, Yongjin;Shin, Sang Yong;Kim, Jin Sung;Huh, Hoon;Kim, Ki Jong;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.48 no.6
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    • pp.477-488
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    • 2010
  • Zr-based amorphous alloy matrix composites reinforced with stainless steel (STS) and tantalum continuous fibers were fabricated without pores or defects by a liquid pressing process, and their quasi-static and dynamic deformation behaviors were investigated by using a universal testing machine and a Split Hopkinson pressure bar, respectively. The quasi-static compressive test results indicated that the fiberreinforced composites showed amaximum strength of about 1050~1300 MPa, and its strength maintained over 700 MPa until reaching astrain of 40%. Under dynamic loading, the maximum stresses of the composites were considerably higher than those under quasi-static loading because of the strain-rate hardening effect, whereas the fracture strains were considerably lower than those under quasi-static loading because of the decreased resistance to fracture. The STS-fiber-reinforced composite showed a greater compressive strength and ductility under dynamic loading than the tantalum-fiber-reinforced composite because of the excellent resistance to fracture of STS fibers.

Ballistic Properties of Zr-based Amorphous Alloy Surface Composites Fabricated by High-Energy Electron-Beam Irradiation (고에너지 전자빔 투사방법으로 제조된 Zr계 비정질 합금 표면복합재료의 탄도충격 성능)

  • Do, Jeonghyeon;Jeon, Changwoo;Nam, Duk-Hyun;Kim, Choongnyun Paul;Song, Young Buem;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.48 no.12
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    • pp.1047-1055
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    • 2010
  • The objective of this study is to investigate the ballistic properties of Zr-based amorphous alloy surface composites fabricated by high-energy electron-beam irradiation. The mixture of Zr-based amorphous powders and $LiF+MgF_2$ flux powders was deposited on a pure Ti substrate, and then an electron beam irradiated this powder mixture to fabricate a one-layer surface composite. A four-layer surface composite, in which the composite layer thickness was larger than 3 mm, was also fabricated by irradiating the deposited powder mixture by an electron beam three times on the one-layer surface composite. The microstructural analysis results indicated that a small amount of fine crystalline particles were homogeneously distributed in the amorphous matrix of the surface composite layer. According to the ballistic impact test results, the surface composite layers effectively blocked a fast traveling projectile, while many cracks were formed at the composite layers, and thus the surface composite plates were not perforated. The surface composite layer containing ductile ${\beta}$ dendritic phases showed a better ballistic performance than the one without dendrites because dendritic phases hindered the propagation of shear bands or cracks.

Charpy Impact Properties of Heat Affected Zones of API X80 Linepipe Steels Containing Complex Oxides (복합산화물이 형성된 API X80 라인파이프강의 용접열영향부 샤르피 흡수에너지)

  • Sung, Hyo Kyung;Shin, Sang Yong;Cha, Wooyeol;Oh, Kyungshik;Lee, Sunghak;Kim, Nack J.
    • Korean Journal of Metals and Materials
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    • v.48 no.10
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    • pp.875-883
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    • 2010
  • This study assessed the Charpy impact properties of the heat-affected zones (HAZs) of API X80 linepipe steels containing complex oxides. Three types of steel were fabricated by adding Mg and $O_2$ to form complex oxides and their microstructures and Charpy impact properties were investigated. The number of complex oxides increased with the amount of excess Mg and $O_2$ that was included in the steels. Simulated HAZs containing a number of oxides showed a high volume fraction of acicular ferrite (AF) because the oxides acted as nucleation sites for AF, thereby leading to an improvement in the Charpy impact properties. According to a correlation study between the heat input, the volume fraction of the AF, and the Charpy impact properties, ductile fractures occurred predominantly when the fraction of the AF was 20% or higher; moreover, the Charpy absorbed energy was excellent at more than 100 J. These findings suggest that the improvement of the Charpy impact properties of the HAZs was associated with the active nucleation of AF in the oxide-containing steel HAZs.

Effects of Specimen Thickness and Notch Shape on Fracture Mode Appearing in Drop Weight Tear Test (DWTT) Specimens of API X70 and X80 Linepipe Steels (API X70 및 X80 라인파이프강의 DWTT 시편 파괴 형태에 미치는 시편 두께와 노치 형태의 영향)

  • Hong, Seokmin;Shin, Sang Yong;Lee, Sunghak;Kim, Nack J.
    • Korean Journal of Metals and Materials
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    • v.48 no.8
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    • pp.705-716
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    • 2010
  • Effects of specimen thickness and notch shape on fracture mode appearing in drop weight tear test (DWTT) specimens of API X70 and X80 linepipe steels were investigated. Detailed microstructural analysis of fractured DWTT specimens showed that the fractures were initiated in normal cleavage mode near the specimen notch, and that some separations were observed at the center of the fracture surfaces. The Chevron-notch (CN) DWTT specimens had broader normal cleavage surfaces than the pressed-notch (PN) DWTT specimens. Larger inverse fracture surfaces appeared in the PN DWTT specimens because of the higher fracture initiation energy at the notch and the higher strain hardening in the hammer-impacted region. The number and length of separations were larger in the CN DWTT specimens than in the PN DWTT specimens, and increased with increasing specimen thickness due to the plane strain condition effect. As the test temperature decreased, the tendency to separations increased, but separations were not found when the cleavage fracture prevailed at very low temperatures. The DWTT test results, such as upper shelf energy and energy transition temperature, were discussed in relation with microstructures and fracture modes including cleavage fracture, shear fracture, inverse fracture, and separations.

Effects of Alloying Elements and the Cooling Condition on the Microstructure, Tensile Properties, and Charpy Impact Properties of High-Strength Bainitic Steels (베이나이트계 고강도강의 합금원소와 냉각조건이 미세조직, 인장성질, 충격성질에 미치는 영향)

  • Sung, Hyo Kyung;Shin, Sang Yong;Hwang, Byoungchul;Lee, Chang Gil;Kim, Nack J.;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.48 no.9
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    • pp.798-806
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    • 2010
  • The effects of alloying elements and the cooling condition on the microstructure, tensile properties, and Charpy impact properties of high-strength bainitic steel plates fabricated by a controlled rolling process were investigated in the present study. Eight kinds of steel plates were fabricated by varying C, Cr, and Nb additions under two different cooling rates, and their microstructures and tensile and Charpy impact properties were evaluated. The microstructures present in the steels increased in the order of granular bainite, acicular ferrite, bainitic ferrite, and martensite as the carbon equivalent or cooling rate increased, which resulted in a decrease in the ductility and Charpy absorbed energy. The steels containing a considerable amount of bainitic ferrite or martensite showed very high strengths, together with good ductility and Charpy absorbed energy. In order to achieve the best combination of strength, ductility, and Charpy absorbed energy, granular bainite and acicular ferrite were properly included in the high-strength bainitic steels by controlling the carbon equivalent and cooling rate, while about 50 vol.% of bainitic ferrite or martensite was maintained to maintain the high strength.

Quasi-Static and Dynamic Torsional Deformation Behavior of API X70 and X80 Linepipe Steels (API X70 및 X80급 라인파이프강의 준정적 및 동적 비틀림 변형 거동)

  • Kim, Yongjin;Kim, Yang Gon;Shin, Sang Yong;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.48 no.1
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    • pp.8-18
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    • 2010
  • This study aimed at investigating quasi-static and dynamic torsional deformation behavior of three API X70 and X80 linepipe steels. Quasi-static and dynamic torsional tests were conducted on these steels. having different grain sizes and volume fractions of acicular ferrite and polygonal ferrite, using a torsional Kolsky bar. The test data were then compared via microstructures and adiabatic shear band formation,. The dynamic torsional test results indicated that the steels rolled in the single phase region had higher maximum shear stress than the steel rolled in the two phase region, because the microstructures of the steel rolled in the single phase region were composed mainly of acicular ferrites. In the X80 steel rolled in the single phase region, the increased dynamic torsional properties could be explained by a decrease in the overall effective grain size due to the presence of acicular ferrite having smaller effective grain size. The possibility of adiabatic shear band formation was analyzed from the energy required for void initiation and variation in effective grain size.

Effects of Alloying Elements on Sticking Occurring During Hot Rolling of Ferritic Stainless Steels (페라이트계 스테인리스강의 열간압연 시 발생하는 Sticking에 미치는 합금원소의 효과)

  • Ha, Dae Jin;Kim, Yong Jin;Lee, Jong Seog;Lee, Yong Deuk;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.46 no.9
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    • pp.593-603
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    • 2008
  • In this study, effects of alloying elements on the sticking occurring during hot rolling of five kinds of ferritic STS430J1L stainless steels were investigated by analyzing high-temperature hardness and oxidation behavior of the rolled steels. Hot-rolling simulation tests were conducted by a high-temperature wear tester which could simulate actual hot rolling. The simulation test results revealed that the sticking process proceeded with three stages, i.e., nucleation, growth, and saturation. Since the hardness continuously decreased as the test temperature increased, whereas the formation of Fe-Cr oxides in the rolled steel surface region increased, the sticking of five stainless steels was evaluated by considering both the high-temperature hardness and oxidation effects. The addition of Zr, Cu, or Si had a beneficial effect on the sticking resistance, while the Ni addition did not show any difference in the sticking. Particularly in the case of the Si addition, Si oxides formed first in the initial stage of high-temperature oxidation, worked as initiation sites for Fe-Cr oxides, accelerated the formation of Fe-Cr oxides, and thus raised the sticking resistance by about 10 times in comparison with the steel without Si content.