• Title/Summary/Keyword: 포항공과대학교

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Prediction of Crack Density in additive manufactured AA7075 Alloy Reinforced with ZrH2 inoculant via Response Surface Method (반응표면모델을 통한 적층제조된 ZrH2 접종제 첨가AA7075 합금의 균열 밀도 예측)

  • Jeong Ah Lee;Jungho Choe;Hyoung Seop Kim
    • Journal of Powder Materials
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    • v.30 no.3
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    • pp.203-209
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    • 2023
  • Aluminum alloy-based additive manufacturing (AM) has emerged as a popular manufacturing process for the fabrication of complex parts in the automotive and aerospace industries. The addition of an inoculant to aluminum alloy powder has been demonstrated to effectively reduce cracking by promoting the formation of equiaxed grains. However, the optimization of the AM process parameters remains challenging owing to their variability. In this study, the response surface methodology (RSM) was used to predict the crack density of AM-processed Al alloy samples. RSM was performed by setting the process parameters and equiaxed grain ratio, which influence crack propagation, as independent variables and designating crack density as a response variable. The RSM-based quadratic polynomial models for crack-density prediction were found to be highly accurate. The relationship among the process parameters, crack density, and equiaxed grain fraction was also investigated using RSM. The findings of this study highlight the efficacy of RSM as a reliable approach for optimizing the properties of AM-processed parts with limited experimental data. These results can contribute to the development of robust AM processing strategies for the fabrication of high-quality Al alloy components for various applications.

Determination of mixing ratios in a mixture via non-negative independent component analysis using XRD spectrum (XRD 스펙트럼의 비음독립성분분석을 통한 혼합물 구성비 결정)

  • You, Hanmin;Jun, Chi-Hyuck;Lee, Hyeseon;Hong, Jae-Hwa
    • Analytical Science and Technology
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    • v.20 no.6
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    • pp.502-507
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    • 2007
  • X-ray diffraction method has been widely used for qualitative and quantitative analysis of a mixture of materials since every crystalline material gives a unique X-ray diffraction pattern independently of others, with the intensity of each pattern proportional to that material's concentration in a mixture. For determination of mixing ratios, extracting source spectra correctly is important and crucial. Based on the source spectra extracted, a regression model with non-negativity constraint is applied for determining mixing ratios. In some mixtures, however, X-ray diffraction spectrum has sharp and narrow peaks, which may result in partial negative source spectrum from independent component analysis. We propose several procedures of extracting non-negative source spectra and determining mixing ratios. The proposed method is validated with experimental data on powder mixtures.

Development of Gas Type Identification Deep-learning Model through Multimodal Method (멀티모달 방식을 통한 가스 종류 인식 딥러닝 모델 개발)

  • Seo Hee Ahn;Gyeong Yeong Kim;Dong Ju Kim
    • KIPS Transactions on Software and Data Engineering
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    • v.12 no.12
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    • pp.525-534
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    • 2023
  • Gas leak detection system is a key to minimize the loss of life due to the explosiveness and toxicity of gas. Most of the leak detection systems detect by gas sensors or thermal imaging cameras. To improve the performance of gas leak detection system using single-modal methods, the paper propose multimodal approach to gas sensor data and thermal camera data in developing a gas type identification model. MultimodalGasData, a multimodal open-dataset, is used to compare the performance of the four models developed through multimodal approach to gas sensors and thermal cameras with existing models. As a result, 1D CNN and GasNet models show the highest performance of 96.3% and 96.4%. The performance of the combined early fusion model of 1D CNN and GasNet reached 99.3%, 3.3% higher than the existing model. We hoped that further damage caused by gas leaks can be minimized through the gas leak detection system proposed in the study.

Mechanical Property and Microstructure of the Annealed Fe-Si Alloy Manufactured by Laser-Powder Bed Fusion (L-PBF 공정 처리된 Fe-Si 합금의 열처리 조건에 따른 미세조직 및 기계적 특성)

  • J. Y. Park;M. S. Gwak;S. G. Jeong;H. S. Kim;J. G. Kim
    • Transactions of Materials Processing
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    • v.32 no.2
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    • pp.67-73
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    • 2023
  • To overcome a climate change, manufacturing complex-shaped electric mobility parts becomes one of the important issues for enhancing a performance of motor with reducing their weight. Therefore, development of laser-based additive manufacturing shed on light due to their flexible manufacturing capacity that can be suitable to solve the poor formability of Fe-Si alloys for electric mobility parts. Although there are several studies existed to optimize the performance of additively manufactured Fe-Si alloys, the post-annealing effect was not well investigated yet though this is important to control the texture and mechanical properties of additively manufactured parts. In the present work, annealing effect on the mechanical property and microstructure of additively manufactured Fe-4.5Si alloy was investigated. Because of the ordered phase initiation after annealing, the hardness of additively manufactured Fe-4.5Si alloy increased up to 1173 K while a hardness drop occurs at the 1273 K condition due to the micro-crack initiation. The response surface methodology result represents the 1173 K-5 h sample is an optimal condition to maximize the mechanical property of additively manufactured alloy without micro-cracks.

Effects of Cementite Dissolution on the Mechanical Properties of the Heavily Drawn Hyper-Eutectoid Steel Wires used for Steel Cords (신선 가공에 의한 시멘타이트 재분해가 기계적 특성에 미치는 영향)

  • Yang, Yo-Sep;Bae, Jong-Gu;Park, Chan-Gyung
    • Korean Journal of Metals and Materials
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    • v.46 no.3
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    • pp.111-117
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    • 2008
  • The effects of the dissolved cementite on the mechanical properties have been experimentally investigated. The steel wires were fabricated depending on the carbon content of 0.82 and 1.02 wt.% and drawing strain from 4.12 to 4.32. The bending fatigue resistance and torsion ductility were measured by a hunter fatigue tester and torsion tester specially designed for thin-sized wires. The results showed that as the drawing strain and carbon content increased, the fatigue resistance and the torsional ductility of the steel wires decreased, while the tensile strength increased. In order to elucidate this behavior, the microstructure in terms of lamellar spacing (${\lambda}_p$), cementite thickness ($t_c$) and morphology of cementite was observed by advanced analysis techniques such as transmission electron microscope (TEM) and 3 dimensional atom probes (3-D AP).

Development of an Analysis Software for the Load Measurement of Wind Turbines (풍력발전기의 하중 측정을 위한 해석 소프트웨어의 개발)

  • Gil, Kyehwan;Bang, Je-Sung;Chung, Chinwha
    • Journal of Wind Energy
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    • v.4 no.1
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    • pp.20-29
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    • 2013
  • Load measurement, which is performed based on IEC 61400-13, consists of three stages: the stage of collecting huge amounts of load measurement data through a measurement campaign lasting for several months; the stage of processing the measured data, including data validation and classification; and the stage of analyzing the processed data through time series analysis, load statistics analysis, frequency analysis, load spectrum analysis, and equivalent load analysis. In this research, we pursued the development of an analysis software in MATLAB to save labor and to secure exact and consistent performance evaluation data in processing and analyzing load measurement data. The completed analysis software also includes the functions of processing and analyzing power performance measurement data in accordance with IEC 61400-12. The analysis software was effectively applied to process and analyse the load measurement data from a demonstration research for a 750 kW direct-drive wind turbine generator system (KBP-750D), performed at the Daegwanryeong Wind Turbine Demonstration Complex. This paper describes the details of the analysis software and its processing and analysis stages for load measurement data and presents the analysis results.

Detection of Low-RCS Targets in Sea-Clutter using Multi-Function Radar (다기능 레이다를 이용한 저 RCS 해상표적 탐지성능 분석)

  • Lee, Myung-Jun;Kim, Ji-eun;Lee, Sang-Min;Jeon, Hyeon-Mu;Yang, Woo-Yong;Kim, Kyung-Tae
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.30 no.6
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    • pp.507-517
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    • 2019
  • Multi-function radar(MFR) is a system that uses various functions such as detection, tracking, and classification. To operate the functions in real-time, the detection stage in MFR usually uses radar signals for short measurement time. We can utilize several conventional detectors in the MFR system to detect low radar cross section maritime targets in the sea-clutter; however, the detectors, which have been developed to be effective for radar signals measured for a longer time, may be inappropriate for MFR. In this study, we proposed a modelling technique of sea-clutter short measurement time. We combined the modeled sea-clutter signal with the maritime-target signal, which was obtained by the numerical analysis method. Using this combined model, we exploited four independent detectors and analyzed the detection performances.

High Strain Rate Deformation Behavior of 5083 Aluminum Alloy Prepared via Equal Channel Angular Extrusion (ECAE 전단 가공된 5083 알루미늄 합금의 고변형률 변형거동)

  • Kim, Yang Gon;Ko, Young Gun;Shin, Dong Hyuk;Lee, Sunghak
    • Korean Journal of Metals and Materials
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    • v.47 no.7
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    • pp.397-405
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    • 2009
  • The high strain rate deformation behavior of ultra-fine grained 5083 aluminum alloys prepared via equal channel angular (ECA) extrusion was investigated in this study. The microstructure of ECA extruded specimens consisted of ultra-fine grains, and contained a considerable amount of second phase particles, which were fragmented and distributed homogeneously in the matrix. According to the dynamic torsion test results, the maximum shear stress and fracture shear strain of the route A (no rotation) specimen were lower than those of route C ($180^{\circ}$ rotation) specimen since that adiabatic shear bands of $100{\mu}m$ in width were formed in the route A specimen. The formation of adiabatic shear bands was addressed by concepts of critical shear strain, deformation energy required for void initiation, and microstructural homogeneity associated with ECA operations.

Stabilization of Poly(dA)-[poly(dT)]₂Triplex by Anthryl and Acridine Derivatives: Effect of Side Chains and Nitrogen Atom on the Polycyclic Aromatic Ring

  • 이길준;조창범;이동진;박준원;Kim, Seog K.
    • Bulletin of the Korean Chemical Society
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    • v.20 no.6
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    • pp.653-656
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    • 1999
  • The effects of anthryl derivatives and 9-aminoacridine on the thermal melting profile of a poly(dA)[poly(dT)]₂triplex were compared 9-Aminoacridine stabilizes the triplex far more effectively than anthryl derivatives. The absorption and CD and LD spectroscopic characteristics of anthryl derivatives are similar to those of 9-aminoacridine when complexed with the triplex; the N atom of acridine, which can act as a hydrogen bond acceptor, plays an important role in triplex stabilization.