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A Study on the Development of Rotary Ultrasonic Machining Spindle (회전 초음파가공 주축 개발에 관한 연구)

  • Li, Chang-Ping;Kim, Min-Yeop;Park, Jong-Kweon;Ko, Tae-Jo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.160-166
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    • 2015
  • Ultrasonic machining (USM) has been considered a new, cutting-edge technology that presents no heating or electrochemical effects, with low surface damage and small residual stresses on brittle workpieces. However, nowadays, many researchers are paying careful attention to the disadvantages of USM, such as low productivity and tool wear. On the other hand, in this study, a high-performance rotary ultrasonic drilling (RUD) spindle is designed and assembled. In this system, the core technology is the design of an ultrasonic vibration horn for the spindle using finite element analysis (FEA). The maximum spindle speed of RUM is 9,600 rpm, and the highest harmonic displacement is $5.4{\mu}m$ noted at the frequency of 40 kHz. Through various drilling experiments on glass workpieces using a CVD diamond-coated drill, the cutting force and cracking of the hole entrance and exit side in the glass have been greatly reduced by this system.

The Effects of Hyangsapyeongwisan on Gastric Mucosal Lesions Induced by Indomethacin (Indomethacin으로 유발된 생쥐의 위 점막 손상에 대한 향사평위산(香砂平胃散)의 보호 효과)

  • Choi, Heung-Min;Lim, Seong-Woo
    • The Journal of Internal Korean Medicine
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    • v.25 no.3
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    • pp.518-528
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    • 2004
  • This study was carried out to investigate the effects of Hyangsapyeongwisan(HP) on gastric mucosal lesions induced by indomethacin in mice. The control group consisted of gastro-inflammation elicited mice. The sample group consisted of mice given HP after onset of gastro-inflammation. In common morphological and histochemical change, various cell abnormalities were observed in the control group, such as mucous surface cell, peanut cell, surface epithelial cell, goblet cell abnormalities, all caused hemorrhagic erosion. The sample group was the same as the control group. In the immunohistochemical change, the distributions of COX-I, BrdU treated with HP were notably higher than those of the control group(p$NF-{\kappa}B$, COX-2, PKC, IL-12B in mice treated with HP were notably lower than those of the control group(p

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PIV Measurements of Ventilation Flow from the Air Vent of a Real Passenger Car (거대 화상용 PIV 시스템을 이용한 실차 내부 공기벨트 토출흐름의 속도장 측정 연구)

  • Lee, Jin-Pyung;Kim, Hak-Lim;Lee, Sang-Joon
    • Journal of the Korean Society of Visualization
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    • v.7 no.1
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    • pp.3-8
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    • 2009
  • Most vehicles have a heating, ventilating and air conditioning (HVAC) device to control the thermal condition and to make comfortable environment in the passenger compartment. The improvement of ventilation flow inside the passenger compartment is crucial for providing comfortable environment. For this, better understanding on the variation of flow characteristics of ventilation air inside the passenger compartment with respect to various ventilation modes is strongly required. Most previous studies on the ventilation flow in a car cabin were carried out using computational fluid dynamics (CFD) analysis or scale-down water-model experiments. In this study, whole ventilation flow discharged from the air vent of a real passenger car was measured using a special PIV (particle image velocimetry) system for large-size FOV (field of view). Under real recirculation ventilation condition, the spatial distributions of stream-wise turbulence intensity and mean velocity were measured in the vortical panel-duct center plane under the panel ventilation mode. These experimental data would be useful for understanding the detailed flow structure of real ventilation flow and validating numerical predictions.

Complete lower bound solutions of circular plate collapse problems by a finite difference method (원형평판의 붕괴문제에 관한 유한차분 완전 하계해)

  • Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1382-1390
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    • 1990
  • Accurate load-carrying capacities and moment distributions of thin circular plates are obtained for clamped or simply-supported boundary condition under various concentrated circular loadings. The material is regarded as perfectly-plastic based on an arbitrary yield function such as the Tresca yield function, the Johansen yield function, and the farmily of .betha.-norms which possesses the von Mises yield function and the Frobenius norm. To obtain the lower bound solutions, a maximization formulation is derived and implemented for efficient numerical calculation with a finite difference method and the modified Newton's method. The numerical results demonstrate plastic collapse behavior of circular plates and provide their design criteria.

Effects of Wake-Passing Orientation and Frequency on Unsteady Boundary Layer Transition on an Airfoil (주기적 통과 후류의 방향과 주파수가 익형 위 비정상 천이경계층에 미치는 영향)

  • Gang, Sin-Hyeong;Park, Tae-Chun;Jeon, U-Pyeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.5
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    • pp.685-694
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    • 2002
  • Effects of wake-passing orientation and frequency on the wake-induced boundary layer transition on a NACA0012 airfoil are investigated. The wakes are generated by rotating cylinders clockwise (CW) and counterclockwise (CCW) around the airfoil. Time- and phase-averaged streamwise mean velocities and turbulent fluctuations are measured with a single hot-wire probe. Wall skin frictions are estimated by the Computational Preston Tube Method (CPM). The pressure distribution on the airfoil is different according to the wake-passing orientation and frequency. Turbulent patches are generated in the laminar boundary layer due to the passing wake and the boundary layer becomes temporarily transitional. The transition process is significantly affected by the pressure gradient and the turbulent patches. For the receding wake, the turbulent patches propagate more rapidly than those for the approaching wake because adverse pressure gradient becomes larger. As the frequency increases, onset location of transition moles upstream and the boundary layer near the trailing edge becomes more transitional.

Experimental Study of Boundary Layer Transition on an Airfoil Induced by Periodically Passing Wake (I) -A Time-Averaged Characteristic- (주기적 후류 내의 익형 위 천이경계층에 관한 실험적 연구(I) -시간평균된 유동 특성-)

  • Park, Tae-Chun;Jeon, U-Pyeong;Gang, Sin-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.6
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    • pp.776-785
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    • 2001
  • Hot-wire measurements are performed in boundary layers developing on a NACA0012 airfoil over which wakes pass periodically. The Reynolds number based on chord length of the airfoil is 2$\times$10(sup)5 and the wakes are generated by circular cylinders rotating clockwise and counterclockwise around the airfoil. This paper and its companion Part II describe the phenomena of wake-induced transition of the boundary layers on the airfoil using measured data; phase-and time-averaged streamwise mean velocities, turbulent fluctuations, integral parameters and wall skin frictions. This paper describes the background and facility together with results of time-averaged quantities. Due to the passing wake with mean velocity defects and high turbulence intensities, the laminar boundary layer is periodically disturbed at the upstream station and becomes steady-state transitional boundary layer at the downstream station. The velocity defect in the passing wake changes the local pressure at the leading of the airfoil, significantly affects the time-mean pressure distribution on the airfoil and eventually, has influence on the transition process of the boundary layer.

Initiation and Propagation Behaviors of Micro-Surface-Fatigue Cracks under In-Plane Tension Fatigue Tests (引張 軸荷重 疲勞 에 의한 微小表面 균열 의 發생 . 成長擧動)

  • 서창민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.1
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    • pp.1-9
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    • 1985
  • In-plane tension fatigue tests (R = 0.05) were carried out to investigate the initiation and propagation behaviors of micro-surface-fatigue cracks on smooth surfaces of a mild steel. Also, the investigations of saturated cyclic strain which can be obtained by the fatigue tests have been made via the cyclic strain intensity factor, .DELTA. $K_{\epsilon}$/, for the purpose of unifying two approaches of the study of fatigue; the one approach is based on the fracture mechanics concept and the other on lowcycle fatigue concept. Some of the results are as follows; The growth rate, d(2a)/dN, of small cracks cannot be represented by one straight line as a function of .DELTA.K for various of the nominal stress range, .DELTA..sigma., and is higher than that of a larger through crack. The rearrangement of the d(2a)/dN by .DELTA..epsilon..root..pi.s( = .DELTA. $K_{\epsilon}$/) with the stress range .DELTA..epsilon. in .DELTA.K replaced by .DELTA..epsilon., strain range, gives one straight line of the .DELTA. $K_{\epsilon}$-d(2a)/dN relation for various values of stress range .DELTA.$_{\epsilon}$../.X>../.

An Experimental Study of Tire-Road Friction Coefficient by Transient Brake Time (실차 실험을 통한 제동순시간에 의한 타이어-노면마찰계수에 관한 연구)

  • Han, Chang-Pyoung;Park, Kyoung-Suk;Choi, Myung-Jin;Lee, Jong-Sang;Shin, Un-Gyu
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.7 s.196
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    • pp.106-111
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    • 2007
  • In this paper, the transient brake time was studied on the van type vehicle with accelerometer. Experiments were carried out on the asphalt(new and polished), unpacked road(earth and gravel) and on wet or dry road conditions. The transient brake time is not effected bzy the vehicle speed. The transient brake time is about 0.41$\sim$0.43second on the asphalt road surface and the error range is within 0.1$\sim$0.16second. For the asphalt road condition, the transient brake time is not effected by both new asphalt road surface and the polished asphalt road surface. With compared by dry and wet road surface condition, the transient brake time of wet condition is longer than dry road condition and compared with unpacked road condition and packed road condition, unpacked road condition is shorter than packed road condition. It is considered that the transient brake time is effected by the road surface fraction coefficient. In other words, the transients brake time increases as friction coefficient decreases.

The Effect of Delamination Shape Factor, $f_s$ on the Delamination Growth Rate, $dA_D/da$ in FRMLs (층간분리 형상계수($F_s$)가 FRMLs의 층간분리 성장률($dA_D/da$)에 미치는 영향)

  • 송삼홍;이원평;김광래;김철웅
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.398-404
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    • 2003
  • Most previous researches for the hybrid composite materials such as FRMLs(Al/AFRP, Al/GFRP) have evaluated the fatigue delamination behavior using the traditional fracture mechanism. However, most previous researches have not generally been firmed yet. Because delamination growth behavior in hybrid composite should be consider delamination growth rate, $dA_D$/da using the delamination shape factors, fs instead of traditional fracture mechanic parameters. The major purpose of this study was to evaluate the relationship between delamination shape factor, fs and delamination growth rate, $dA_D$ . And a propose parameter on the delamination aspect ratio, b/a. The details of the study are as follow : 1) Relationship between crack length, a and delamination width,b. 2) Relationship between delamination aspect ration, b/a and delamination area rate,($(A_D)_{N}(A_D)_{ALL}$. 3) Variation of delamination growth rate, $dA_D/da$ was attendant on delamination shape factors, $fs_1$, $fs_2$, $fs_3$. The test results indicated the delamination growth rate depends on delamination shape factors.

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Analysis on the Effects of Tool Rake Angle and Helix Angle of a Flat End-mill in the Milling of Ti-alloy (티타늄 합금의 밀링가공에서 평 엔드밀의 헬릭스각과 경사각의 영향 분석)

  • Ye, Dong-Hee;Koo, Joon-Young;Park, Young-Koon;Kim, Jeong-Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.5
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    • pp.508-513
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    • 2015
  • In this study, the effect of the helix angle and rake angle of a flat end-mill in the milling of titanium alloy was investigated. Tool shape parameters such as helix angle and rake angle affect the cutting force, cutting zone temperature, vibration, and chip flow mechanism, which in turn determine tool life, surface integrity, and dimensional accuracy of the milling process. To investigate the effect of the helix and rake angles, a certain range of parameters was selected, and three-dimensional tool models were generated for finite element analysis (FEA) for each case. The cutting force and pressure on the tool flank face and rake face were investigated by FEA. Further, several tool models were proposed for machining tests. The cutting force characteristics were investigated by the machining tests.