• Title/Summary/Keyword: 펄프몰드

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Mechanical Characteristics for Pulp Molds Made of ONP and OCC with Different Mixing Ratio (고지배합비율에 따른 펄프몰드 물성 변화 연구)

  • Park, In-Sik;Kim, Jae-Nung;Kim, Dae-Yong
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2007.04a
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    • pp.285-297
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    • 2007
  • As the demands of environment protection increase, the pulp mold container is developed to substitute for the plastic cushion materials like EPS(expanded poly styrene). The water-absorbing ratio, tensile strength and compressive strength of pulp mold are important factors to evaluate its shock absorbing characteristics. The study was performed to investigate the effects of the mechanical property changes on the various conditions of temperature and relative humidity for pulp mold containers made of mixed materials on ONP(old newspaper) and OCC(old corrugated container). This study also is evaluated the optimized mixing ratio of materials for making pulp mold by analyzing the changes of physical properties according to a various procured temperature and relative humidity conditions. The results show that the water absorption ratio of sample increased significantly, and tensile strength decreased $20{\sim}30%$, compressive strength decreased $10{\sim}20%$ by increasing relative humidity condition. And the results show that the ONP 50% and OCC 50% was optimized mixing ratio according to the samples.

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Improvement of Drainage at Wet Pulp Mold Process (습식 펄프몰드 생산공정의 탈수성 향상을 위한 연구)

  • Sung Yong Joo;Ryu Jeong-Yong;Kim Hyung Jin;Kim Tae Keun;Song Bong-Keun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.3
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    • pp.52-59
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    • 2004
  • The greater Increase of the demand for environmental friendly materials especially for packaging industry leads to the larger interest in the reusable and recycable materials such as pulp mold. Although the pulp mold has great characteristics for packaging, some deficiency compared with other packaging material like EPS(Expandable Polystyrene) need to be overcome, for example, the relative higher cost. In this report, since the water drainage rate at the forming zone of a wet pulp mold process could have a great influence on the economical efficiency not only by increasing machine speed but also reducing the drying energy, the optimum ways for increasing drainage were investigated The mechanism of vacuum drainage In pulp mold forming was successfully evaluated by using RDA(Retention and Darinage Analyzer). Since the conditions of stock were greatly affected by the pulping time of low consistency pulper, the optimum pupling time was investigated with considerations of all stock preparation processes. The change of stock temperature and the addition of polyelectrolyte could improve the vacuum drainage rate. It was founded that the wire mesh types of mold former had a little influence on the retention because of the relatively mild vacuum drainage. However, the bigger size of dewatering hole showed better drainage rate and could reduce the plugging and con lamination of mold.

Optimization of Repulping Process of Unsorted ONP for Pulp Mold (I) - Laboratory high consistency pulper - (펄프몰드 제조를 위한 미분류 신문폐지의 펄핑 공정 최적화 (제1보) - 실험용 고농도 펄퍼 이용 -)

  • Ryu, Jeong-Yong;Cho, Byoung-Uk;Kim, Tae-Keun;Park, Dae-Sik;Shin, Eun-Ju;Song, Bong-Keun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.39 no.4
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    • pp.38-44
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    • 2007
  • In order to utilize unsorted ONP, which contains leaflets (printed coated papers), to produce pulp mold, optimum conditions for a repulping process were investigated with a laboratory high consistency pulper. It was concluded that medium or high consistency pulping is necessary to accelerate the rate of deflaking of unsorted ONP. Considering flake content, fines content and pulping energy, the optimum conditions for the laboratory Helico pulper were 11% of repulping concentration and 3 min of repulping time. The repulping temperature shall be at least $30^{\circ}C$. Aging of paper slows down the rate of de flaking but in an actual pulp molding process its effect could be negligible.

Effects of Mixing Ratio of ONP and OCC on Physical Properties of Pulp Molds for Cushion Packaging Materials (완충포장소재를 위한 고지배합비율에 따른 펄프몰드의 물성 변화 연구)

  • Park, In-Sik;Kim, Jai-Neung;Kim, Dae-Yong;Lee, Youn-Suk
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.40 no.1
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    • pp.47-54
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    • 2008
  • As the demands of environment protection increases, the pulp mold container is developed to substitute for EPS (expanded polystyrene) as a shock absorbing packaging material. The water-absorbing ratio and mechanical properties such as tensile strength and compressive strength of pulp mold are important factors to evaluate its shock absorbing characteristics. Influences of mixing ratios of ONP (old newspaper) and OCC (old corrugated container) on physical properties of pulp mold were investigated at various conditions of temperature and relative humidity. The optimum mixing ratio of ONP and OCC was also searched based on physical properties. The results showed that when relative humidity was increased from 60% to 90%, the water absorption ratio of pulp mold increased significantly, tensile strength decreased 20$\sim$30%, and compressive strength decreased 10$\sim$20%. In addition, the optimum mixing ratio of ONP and OCC was found to be 50%:50%.

Study on the Drying Characteristics of Band Dryer using Impingement Jet Stream (충돌제트기류를 이용한 밴드건조기의 건조특성에 관한 연구)

  • Kim, S.I.;Lee, W.H.;Chun, W.P.;Lee, K.W.;Lee, K.J.
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.1931-1936
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    • 2007
  • The application of high velocity air jets to heat transfer surface has tremendous engineering potential in various industries. The impinging jets are therefore widely used for their enhanced transport characteristics, especially for drying of continuous materials such as sheet, film, carpets, forming materials and pallets. This paper presents the drying characteristics of plate type material and performs the test with the change of operating conditions in conveyer band dryer using the impinging jet nozzles. The factors influencing drying rate were confirmed, also the design data of band dryer using the impinging jet was obtained.

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포장과 법률 - 제품의포장재질.포장방법에관한기준등에관한규칙

  • (사)한국포장협회
    • The monthly packaging world
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    • s.236
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    • pp.103-115
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    • 2012
  • 환경부는 제품의 포장재질 포장방법에 관한 기준 등에 관한 규칙(환경부령) 개정('13.7.1 시행 예정) 사항 반영 및 포장 방법 변경 다양화에 따른 현행 포장 측정방법을 개선 보완하고자 다음과 같이 개정안을 발표했다. 주요내용은 종합제품의 정의를 "같은 종류 또는 다른 종류의 최소 판매단위 제품을 2개 이상 함께 포장한 제품을 말한다"로 수정하고 비매품, 설명서 등 참조용 물품은 종합제품의 구성품에서 제외하는 단서를 신설(안 제2조제2호)하는 것과 종이 골판지 펄프몰드로 제조된 받침접시 또는 포장용 완충재 사용시 공간비율 5%를 가산해주던 조항 삭제(안 제4조제2항제1호, 안 제4조제2항제2호)안 등이 나타나 있다. 본 고에서는 주요 내용과 함께 신구조문을 비교해 살펴보도록 한다.

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Development of Higher Functional Coating Agents for Pulp Mold (II) -Manufacture of mixed coating agents- (펄프몰드용 새로운 고기능 코팅제 제조기술개발(제2보) -혼합코팅제 제조-)

  • 강진하;임현아
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.1
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    • pp.19-26
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    • 2003
  • In recent years, numerous studies have been carried out to find out the possible substitution of PE-coated paperboards used in packaging of watery or oily foods. Accordingly, this study was carried out to obtain the basic data for producing higher functional coating agents for pulp mold by evaluating various kinds of mixed coating agents. At that time, two kinds of synthetic coating agents(AKD, PYA) and three kinds of natural coating agent(CMC, corn starch, oxidized starch) were used for making the mixed coating agents respectively. Physical properties of coated paperboards were tested. Conclusions obtained from this study were as follows. Based on concentrations, the proper mixture ratios were 10:90(AKD:CMC), 10:90(AKD:corn starch), 10:90(AKD:oxidized starch), 40:60(PVA:CMC), 20:80(PVA:corn starch) and 20:80(PYA:oxidized starch). The mixed coating agent of PYA:corn starch(20:80) was the most efficient coating agent. Consequently, water and oil resistance were improved even with much addition of natural coating agents. We consider that they can be suitable for the packaging used in the storage of higher moisture vegetables and other food, and also can be suitable for oily fried food.

Development of High Functional Coating Agents for Pulp Mold (IV) - Manufacture of higher functional and biodegradable coating agents - (펄프몰드용 새로운 고기능 코팅제 제조기술개발(제4보) - 고기능 생분해성 코팅제 제조 -)

  • Kang Jin-Ha;Lim Hyun-A;Park Seong-Cheol
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.38 no.1 s.113
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    • pp.45-53
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    • 2006
  • This study was carried out to produce high functional and biodegradable coating agents for pulp mold by evaluating various kinds of biodegradable polymers. Five kinds of biodegradable polymers were used. In addition, the mixture of the carboxymethylated starch and biodegradable polymers(${\kappa}$-carrageenan, chitosan) were used for mixed coating agents. Physical properties of coated paperboards were evaluated. Conclusions obtained were as follows. 4% ${\kappa}$-carrageenan and 5% chitosan showed higher water and oil resistance. 10% sodium alginate, 4% corn zein and 15% polycaprolactone showed high water resistance while no improvement was found on oil resistance. The optimum mixture ratios for the mixed coating agents were 90:10(carboxymethylated starch : ${\kappa}$-carrageenan) and 50:50(carboxymethylated starch : chitosan). Since these mixed coating agents have excellent biodegradability with higher water and oil resistance, these can be used for the environmental-friendly coating agents.

Changes in the Process Efficiency and Product Properties of Pulp Mold by the Application of Oil Palm EFB (오일팜 EFB 섬유 적용에 따른 펄프몰드 공정효율 및 제품품질 변화)

  • Kim, Dong-Seop;Sung, Yong Joo;Kim, Chul-Hwan;Kim, Se-Bin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.1
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    • pp.67-74
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    • 2016
  • The demand of environmental friendly packaging materials such as pulp mold has been increased. The application of the oil palm biomass, EFB (Empty Fruit Bunch) fiber as natural raw materials to the pulp mold could increase the usability of the pulp mold by the reduced production cost brought from the relatively low cost of EFB. The effects of the EFB(Empty Fruit Bunch) fibers on the properties of pulp mold and on the process efficiency were evaluated in this study. The pulp mold samples were prepared with mixture ONP (Old news paper) and EFB by using laboratory wet pulp molder. The changes in the drying efficiency were measured with the changes in the solid contents of pulp mold samples during drying process. The efficiency of the surface coating treatment on the pulp mold depending on the condition of the pulp mold samples were also evaluated in order to improve the water resistance properties of pulp mold. The addition of EFB increased the drying efficiency by providing the bulkier structure and the higher water contact angle, which indicated the better water resistance properties. The water resistance were improved by the surface coating treatments and the application of surface coating on the pulp mold at the higher moisture contents resulted in the higher improvement in the water resistance. The bulkier structure originated from the application of EFB fiber reduced the effects of the surface coating, which could be overcome by the control of surface coating process.

Manufacturing Functional Pulp Mold with Coniferous fallen leaves (침엽수 낙엽을 활용한 기능성 펄프몰드 제조)

  • Kim, Dong Sung;Kim, Hyung Min;Sung, Yong Joo;Kang, Seog Goo;Kang, Ho-Yang;Lee, Jun-Woo;Kim, Se Bin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.1
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    • pp.43-52
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    • 2016
  • The coniferous fallen leaf is one of the major forestry residues. Since the coniferous fallen leaf would not be easily decayed, the large amount of the coniferous fallen leaves in forestry could be the source of forest fire. The applicability of the fallen leaves to the pulp mold were evaluated for developing new utilization of coniferous fallen leaves. The morphological properties and the chemical composition of the fallen leaves of Pinus densiflora and Pinus koraiensis were evaluated by the comparison with those of fresh leaves. The applicability of the coniferous fallen leaves to the pulp mold and the effects on the pulp mold properties including the scent diffusion were investigated. The fallen leaves showed the shrunk structure by losing the hot water extract component, which leaded to better grinding properties than that of fresh leaves. The pulp mold with fallen leaves showed higher strength properties than the pulp mold with fresh leaves. Although the scent of the pulp mold with fresh leaves was stronger, the pulp mold with fallen leaves had coniferous scent too. The application of fallen leaves to pulp mold for the functional properties could be possible by improving the mechanical properties and the scent lasting treatments.