• Title/Summary/Keyword: 펀치와 다이 모서리 반경

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A Study on the Formability Factors of Sheet Metal in Deep Drawing of Square Cup by FEM (유한요소법에 의한 정사각컵 디프드로잉 성형에 미치는 성형인자에 관한 연구)

  • 이명섭;황종관;강대민
    • Journal of Ocean Engineering and Technology
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    • v.14 no.4
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    • pp.86-91
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    • 2000
  • Numerical simulation of sheet metal forming for panels as other components has wide acceptance in the automotive industry. Therefore this paper was focused in the drawability factors (which are friction coefficient , radius of die and punch ) on the square cup deep drawing by the explicit finite elements code $PAM-STAMP^{TM}$. The computed results are compared with the experimental results to show the validity of the analysis. In order to compare the simulation results with the experiment results and predict the effect of drawability factors, the relationships between punch load punch stroke, and the relationships between thickness strain and distance are used. According to this study, the results of simulation by using $PAM-STAMP^{TM}$ will give engineers good information to access the drawability of square drawing.

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Optimization Analysis for Realization of Vertical Wall in the Punchless Piercing Process (무 펀치 피어싱 공정에서 직벽 구현을 위한 최적화 해석)

  • Lee, Sang-Wook;Um, Tai-Joon;Joo, Young-Cheol;Kim, Kug-Weon;Kwon, Kye-Si
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.1
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    • pp.7-12
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    • 2010
  • In this work, optimization analysis has been accomplished to find important process factors for realization of vertical wall around holes punched by the punchless piercing process. Taguchi method was used for optimization analysis. Lemaitre damage theory, one of the ductile fracture models, was also adopted to simulate numerically formation of vertical wall. From the results of analysis the most influencing factor that affects the vertical wall has been revealed to be 'Corner Radius of Die'.

Investigation of Cracking Condition during Press Forming of Extruded Aluminum Sheets (알루미늄 압출판재의 프레스성형 중 파열조건에 대한 조사)

  • Chu, Seok Jae;Park, Chang Gu;Cho, Eun Hwa
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.3
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    • pp.251-258
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    • 2014
  • Sunroof tracks are manufactured by press-forming extruded aluminum sheets. During press forming, cracking occurs along the sharply bent edge. The final positions of the punch and die were measured on the section, and their relation to cracking was investigated. Finite element simulation of bending to the final position was done to find the critical strains. Three-point bending tests with different material orientations, hardnesses, bending edge lengths, and bending radii were carried out in the laboratory, and finite element simulation of the three-point bending tests was performed to find the critical strains.