• Title/Summary/Keyword: 파형강판

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A Study on the Monitoring of Laser Welding for S45C Steel Sheets Using Nd:YAG Laser with Continuous Waves (연속파형 Nd:YAG레이저를 이용한 S45C 강판의 레이저 용접 모니터링에 관한 연구)

  • Kim, Do-Hyoung;Shin, Ho-Jun;Yoo, Young-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.814-823
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    • 2012
  • Fluctuation of light intensity from the keyhole becomes more significant in full penetration welding than partial penetration welding, since the plasma produced in the keyhole can escape from the rear side of the keyhole. The plasma optical radiation emitted during Nd:YAG laser welding of S45C steel samples has been detected with a Photodiode and analyzed under different process conditions. As the results, the BOP was performed for welding, behavior of plasma, spatter or plume was monitored to determine the reference signal. Then, random combination was made for comparison with the reference signal, which aimed at verifying reliability of the welding monitoring system that this study intended to develop.

Estimation of Durability of corrugated Steel Pipes Made of Hot-Dip Galvanized Sheet Steels (용융아연 도금강판으로 제조된 파형강관의 내구수명예측)

  • 김종상
    • Journal of the Korean institute of surface engineering
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    • v.27 no.6
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    • pp.347-358
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    • 1994
  • Estimation of durability for corrugated steel pipe(CSP) has been evaluated by using several analytical methods. This study, using a plain hot-dip galvanized CSP as the base line, addresses additional coatings such as polymers sand bituminous coatings that may be used to achieve a desired design life of at least 50years. The behavior of both the soil side and the effluent side of the pipe have been studied. It is estimated that CSP generally provides outstanding dura-bility with regard to soil side effects, and that virtually any required service life can be attained by selecting appropri-ate coatingss and/or thickness of steel substrate. This study is limited to storm drainage systemss carrying naturally oc-curring surface water only. The recommendation in this report do not apply to sanitary or industrial waste sewers or other conduits used to carry corrosive effluents.

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Welding Characteristics of SCP1 on CW Nd:Yag Laser (CW Nd:YAG 레이저에 의한 SCP1의 용접특성)

  • Shin, Byung-Heon;Yoo, Young-Tae;Shin, Ho-Jun;Yun, Chul-Jung
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.5
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    • pp.35-43
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    • 2007
  • Laser welding of metals has been widely used to improve a wear resistance and a corrosion resistance of the industrial parts. The objective of this research works is to investigate the influence of the process parameters, such as the welding for metals with CW Nd:YAG lasers. The bead-on-plate welding tests are carried out for several combinations of the experimental conditions. In order to quantitatively examine the characteristics of the butt welding, the welding quality of the cut section, stain-stress behavior and the hardness of the welded part are investigated. From the results of the investigation, it has been shown that the optimal welding condition without defects in the vicinity of the welded area and with a good welding quality is 1325W of the laser power, and 1.4m/min of laser welding speed.

Parametric Study on Buckling Behavior of Sinusoidal Corrugated Web Girder (파형 강판 웨브를 갖는 보의 매개변수 해석 연구)

  • Park, Geun-Woo;Lee, Seo-Haeng;Yoo, Jung-Han
    • Journal of Korean Association for Spatial Structures
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    • v.18 no.1
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    • pp.101-108
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    • 2018
  • The purpose of this study was to analyze some parameters' effects on buckling behavior of Sinusoidal Corrugated Web using finite element analysis program. Studying buckling behavior is one of the most important things to design sinusoidal corrugated web girders and predict the shear performance. In this paper, Four parameters of Sinusoidal Corrugated Web, which are thickness($t_w$), height($h_w$), wave height(${\alpha}_3$) and wave length(w), were selected for buckling behavior analysis. Via buckling analysis, it is shown that $t_w$, $h_w$ and ${\alpha}_3$ have influence on shear buckling stress, Initial stiffness and reduced strength after buckling.

Influence of process Parameters on the Surface Roughness and the Striation Formation of the Cut Section for the Case of Cutting of CSP 1N Sheet using High Power CW Nd:YAG Laser (고출력 CW Nd:YAG 레이저를 이용한 CSP1N 냉연강판 절단시 공정변수의 절단면 특성에 미치는 영향)

  • Ahn Dong-Gyu;Kim Min-Su;Park Hyung-Jun;Yoo Young-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.7 s.184
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    • pp.30-38
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    • 2006
  • Laser cutting technology is one of flexible rapid manufacturing technologies with various advantageous including a high cutting speed, manufacturing of parts with a complex shape and others. The quality of the cut part and the optimum cutting conditions are highly dependent on the combination of the process parameters. The objective of this research works is to investigate the influence of process parameters, such as power of laser, cutting speed of laser and material thickness, on the surface roughness and the striation formation of the cut section for the case of cutting of CSP 1N sheet using high power Nd:YAG Laser with a continuous wave (CW). In order to find the relationship between process parameters and the surface roughness and the striation formation of the cut section, several experiments are carried out. Through the investigation of the empirical results, it has been shown that the surface roughness is highly related to the striation formation, including the frequency and angle of the striation, of the cut section. From the results of experiments, an optimum cutting speed for each cutting condition has been obtained to improve both the quality of the cut surface and the cutting efficiency.

Evaluation of Analysis Code of Corrugated Steel Plate Lining in Cut-and-Cover Tunnel (개착식 터널에서 파형강판 라이닝의 해석 기법 평가)

  • Kim, Jung-Ho;Kim, Nak-Young;Lee, Yong-Jun;Lee, Seung-Ho;Hwang, Young-Chul;Cho, Chul-Shin;Chung, Hyung-Sik
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.1316-1323
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    • 2005
  • Most tunnel lining material which has been used in the domestic is a concrete. But many problems as the construction period, the cost, and the crack occurrence for the design, construction, and management were happened in the concrete lining. For this reason, many research institutes like the Korea Highway Corporation recognize the necessity of an alternate material development and grow on the interest for that. So in this study, the behaviour characteristics for the application of the Corrugated Steel Plate Lining in cut-and-cover tunnel are evaluated as several conditions for the backfill height, the cutting slope, and the relative density of backfill soil are changed. In addition, through using that conditions, CHBDC(2000, Canadian Highway Bridge Design Code) is evaluated if it could be applied to the design by comparing with the numerical analysis results. As the behaviour characteristics of the Corrugated Steel Plate Lining by CHBDC and the static numerical analysis are analyzed, both the methods show the same linear increases of the compressive stress according to the increase of the backfill height. The CHBDC of the dead load condition has very similar tendency by comparing with the result of the static numerical analysis.

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The Seismic Behavior of Corrugated Steel Plate Lining in Cut-and-Cover Tunnel (개착식 터널에서 파형강판 라이닝의 동적 거동 특성)

  • Kim Jung-Ho;Kim Nag-Young;Lee Yong-Jun;Lee Seung-Ho;Chung Hyung-Sik
    • 한국터널공학회:학술대회논문집
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    • 2005.04a
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    • pp.233-247
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    • 2005
  • Most tunnel lining material which has been used in the domestic is a concrete. But many problems as the construction period, the cost, and the crack occurrence for the design, construction, and management were happened in the concrete lining. For this reason, many research institutes like the Korea Highway Corporation recognize the necessity of an alternate material development and grow on the interest for that. So in this study, the seismic behaviour characteristics for the application of the Corrugated Steel Plate Lining in cut-and-cover tunnel are evaluated as several conditions for the backfill height, the cutting slope, and the relative density of backfill soil are changed. The compressive stress which is calculated in the Corrugated Steel Plate Lining by the seismic load is decreased as the backfill height increases and the cut slope grows gentle. Also, the moment shows the tendency of decrease according to the increase of the backfill height. But in the case of the relative density of the backfill soil is small, the moment increases according to the increase of the backfill height and affects the dynamic behaviour characteristic. So it is considered that the relative density of the backfill soil is also the important point. As the result in analyzing the seismic response characteristics of the reinforcement spacing of the Corrugated Steel Plate, the variation in the compressive force is hardly happened, but the moment and the shear force increase on the reinforcement spacing being narrow.

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Study on Constant Current Fuzzy Control using Genetic Algorithm in Inverter DC Resistance Spot Welding Process (유전 알고리즘을 이용한 인버터 DC 저항 점 용접공정의 정 전류 퍼지 제어에 관한 연구)

  • Yun, Sang-Man;Yu, Ji-Young;Choi, Du-Youl;Kim, Gyo-Sung;Rhee, Se-Hun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.14-14
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    • 2009
  • 자동차 차체와 같은 박판을 접합하기 위해서 인버터 DC 저항 점 용접공정은 매우 널리 사용되어지고 있다. 이는 교류 용접에 비해 적은 전류로 용접이 가능하고, 더 넓은 적정 용접 영역을 가지며, 보다 적은 전극마모를 가지는 인버터 DC 저항 점용접의 특성에 기인한다. 아울러 최근에는 파워 소자와 같은 인버터 구성에 필요한 구성 요소의 가격이 낮아져, 전반적으로 용접기의 가격이 하락하였고, 구성 장치에 대한 신뢰성이 증가하였으며, 기존보다 전력의 사용량이 감소하여 인버터 DC 저항점 용접공정의 사용이 더욱 증가하고 있는 상황이다. 또한 차량의 경량화에 대한 요구가 증가함에 따라 고 장력 강판의 적용이 확대되고 있다. 이러한 재료의 우수한 용접을 위해 인버터 DC 저항 점 용접시스템의 개발이 더욱 활발하게 이루어지고 있다. 하지만 인버터 DC 저항 점용접 시스템을 구성하더라도 모재의 특성이 전류 파형에 영향을 주게 되어, 정 전류 제어가 적용되지 못하면 전류 파형이 불안정해지게 되고 원하는 전류가 발생되지 않게 되어 스패터가 발생하거나, 용접 품질에 영향을 줄 수 있게 된다. 본 연구에서는 인버터 DC 저항 점용접 시스템을 구성하고, 정 전류의 제어를 위한 퍼지 제어 알고리즘을 개발하여 적용하였다. 퍼지제어기의 환산 계수를 최적화하기 위해서 유전 알고리즘을 적용하였으며, 실험에는 고장력강을 대상으로 정 전류 용접 공정을 수행하였다.

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A study on behavior characteristics of liner plate with depth (토피고 변화에 따른 Liner Plate 거동특성에 관한 연구)

  • Jeong, Ji-Su;Ji, Young-Hwan;Cho, Hyun;Hur, In-Young;Lee, Seung-Ho
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.14 no.2
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    • pp.131-139
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    • 2012
  • In this study, the numerical analysis has been conducted in order to check behavior characteristics of liner plate made of corrugated steel from urban small sized tunnel excavation. The analysis was conducted with five kinds of conditions like 5 m, 10 m, 15 m, 20 m and 25 m to examine the behavior characteristics of liner plate according to the depth of cover. Analysis results showed that the maximum axial stress and the maximum displacement occurs in the lower end of the member, and the maximum shear stress occurs in the upper part of the member. Also, change of displacement, stress shearing stress of liner plate based on various depth of cover are existed, but the difference is slight, and by increasing depth of cover, structural stability is gradually ensured.

The Waveform Control and Blowhole Generation in the Wave Pulse MIG Welding for Galvanized Steel Sheets (아연도금강판에 대한 중첩펄스 MIG 용접에서의 파형제어와 기공 발생 특성)

  • Cho Sang-Myung;Kim Ki-Jung;Lee Byung-Woo
    • Journal of Welding and Joining
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    • v.23 no.1
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    • pp.69-76
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    • 2005
  • Recently, application of arc welding to galvanized carbon steel sheet is on the increasing Ould in the fields of automobile and construction industries. In arc welding process, zinc is evaporated in weld pool, even under the appropriate welding condition and produce blowhole and/or pit. Zinc gas cause instability of arc and increase spatter and fume. This research is purposed to minimize the heat-input and the formation of porosities in the welded joint of the galvanized carbon steel sheet using variable polarity AC wave pulse MIG welding system. An appropriate welding condition which showed low spatter and good bead appearance was acquired by applying the AC pulse MIG welding machine to DC duplicated MIG welding with the solid wire. When oxygen gas was added to shield gas of MIG welding for galvanized steel sheet, arc length was increased and arc stability was improved. In the AC duplicated welding, the loss of galvanized layer was decreased as the amount of heat-input was decreased when the EN ratio was increased under the condition that average welding current was evenly set.