• Title/Summary/Keyword: 파단방지

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Experimental and Numerical Studies on the Failure of Curtain Wall Double Glazed for Radiation Effect (커튼월 이중 유리 외장재 파단에 대한 실험 및 수치해석 연구)

  • Nam, Jiwoo;Ryou, Hong-Sun;Kim, Dong-Joon;Kim, Sung-Won;Nam, Jun-Seok;Cho, Seongwook
    • Fire Science and Engineering
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    • v.29 no.6
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    • pp.40-44
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    • 2015
  • National and international standards for curtain wall glass are focused on wind pressure and insulation performance, but disasters such as fires and earthquakes are not considered. Failure of curtain wall glass during a fire in a skyscraper increases the loss of lives and property due to the spread of fire. Therefore, the fire resistance of curtain wall glass should be investigated, and technology to prevent glass failure should be developed to prevent fire damage due to spreading fire. It is important to predict the starting point of cracks and the cause of glass failure to prevent it effectively using the limited water in a skyscraper. In this study, double glazed glass was exposed to a radiator in an experiment performed to analyze the thermal characteristics. The results show that glass that was not directly exposed to high temperature and pressure was broken. To identify this failure case, numerical analysis was performed. Three glass specimens were installed in an ISO 9705 room and exposed to radiation using a radiator, and a thermocouple was used to measure the temperature on the surface of the glass. Widely used double glazed glass was analyzed for weakness to fire.

Simulation and Experimental Investigation of Reverse Drawing Process for Manufacture of High-Capacity Aluminum Liner (대용량 알루미늄 라이너의 성형을 위한 역 드로잉 공정 해석 및 실험)

  • Lee, Seungyun;Cho, Sungmin;Lee, Sunkyu;Lyu, Geunjun;Kim, Soyoung;Kang, Sunghun
    • Journal of the Korean Institute of Gas
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    • v.20 no.4
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    • pp.78-84
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    • 2016
  • In this work, finite element investigations were carried out to optimize reverse drawing process design for manufacture of high-capacity aluminum liner used in fuel cell vehicle. The tensile tests with aluminum alloy Al6061 annealed at $350^{\circ}C$ were carried out to obtain the flow stresses. In order to estimate more accurate flow stresses after necking, the flow stresses were estimated from the comparison of load vs. displacement curves which were obtained from experimental and simulation results of tensile tests. In case of finite element analyses of reverse drawing processes, it was focused on the effects of process designs such as punch and die designs, blank holding force, drawing ratio and the clearance between the punch and blank holder on the generation of wrinkle and fracture of the blank and partially heated punch. However, it was revealed that experimental results still show the fracture at the end of 2nd drawn cup, although partially heated punch is used. Nevertheless, the drawn cup can be used because the sufficient length of the drawn cup for the next flow forming process and spinning process was obtained.

A Study on the Improvement of Crack Propagation in Wing Root Fairing Support by Pre-load in Military Aircraft Production Process (군용항공기 생산공정에서 발생하는 예하중에 의한 주익 루트 페어링 지지대 균열개선 연구)

  • Shin, Jae Hyuk;Jeong, Su-Heon;Kang, Gu-Heon;Lee, Heon Sub
    • Journal of Aerospace System Engineering
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    • v.12 no.3
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    • pp.38-44
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    • 2018
  • Military aircraft may have fatigue cracks in structurally weak areas due to multiple factors such as the accumulation of flight time while perform various missions and unpredictable air conditions. As a fatigue crack progresses, there is a risk that the structure will be destroyed in extreme cases, which can have a significant impact on flight safety. In this study, a cracking phenomenon was observed during the periodic inspection the inner support of the fairing, which is installed to protect the connection between the wing and the body of the aircraft. Therefore, a study on a series of quality improvement processes for reformation was described. In order to identify the causes of cracks, pre-load generation occurrence during the wing assembly process was investigated and a fracture analysis was performed. Also, the design of the support structure was suggested in terms of preventing recurrence of cracks. The structural integrity was verified using a stress and fatigue life analysis.

A Study on the Defect Causes Type for Poly-Urethane Waterproofing in Roof (옥상 방수에 있어서 폴리우레탄 도막방수의 하자발생 유형에 관한 연구)

  • Shin, Hyung-John
    • Korean Journal of Construction Engineering and Management
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    • v.6 no.3 s.25
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    • pp.128-134
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    • 2005
  • Up to now, the various water proofing methods and materials have been developed. For the water proofing methods, poly-urethane membrane method is one of the commonly used and increase market share in water proofing industry due to it's many advantages. However, in spite of it's many advantages over other water proofing methods, water proofing defect occurs frequently. With this respect, the study investigate water proofing defect causes in roof water proofing. The study investigate 13 water proofing construction site in Sunchon city in oder to find urethane membrane defection causes and their type. As a results of the study, the followings are founded. 1) Among various water proofing defection causes, problems of water remain phenomenon due to surface horizontal level defect which occupy $25\;\%$ of total defect causes is the most commonly occur. 2) The second defect cause which occupy $15\;\%$ of total defect causes is the swell up phenomenon due to surface dry problem. For the prevention of water proofing defection in roof using urethane membrane, the followings are recommended. 1) Faultless surface treatment before using urethane membrane 2) Develop improved urethane membrane material 3) Improve urethane membrane construction technique

Elasto-Magnetic Sensors-based Cross-sectional Loss Monitoring of Steel Cables (E/M 센서를 이용한 케이블 단면 손실 모니터링)

  • Kim, Ju Won;Park, Seunghee;Lee, Jong Jae;Yim, Jinsuk
    • 한국방재학회:학술대회논문집
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    • 2011.02a
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    • pp.92-92
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    • 2011
  • 최근 건설기술의 발전과 함께 강재 케이블을 이용하는 시설물의 시공이 점점 증가하는 추세이다. 특히 현수교, 사장교와 같은 초장대 교량에 사용되는 케이블은 주거더 및 상판에 의한 하중의 대부분을 지지하는 핵심부재이다. 하지만 이러한 케이블 부재는 부식, 파단 등으로 인한 단면손실이 발생할 수 있고, 이로 인한 손상부의 응력집중으로 인해 시설물 전체의 붕괴로 이어질 수 있는 위험성을 가진다. 따라서 조기에 단면손실을 찾아 사고를 미연에 방지할 수 있는 강재 케이블 비파괴 검사 기술기반의 건전성 모니터링이 필수적이다. 이러한 효율적인 건전성 모니터링을 위해 스마트 센서를 활용한 연구가 활발히 이루어지고 있는데, 그중 대표적인 스마트 센서중 하나인 마그네틱 센서는 높은 신뢰도와 어디에나 적용 가능한 재현성 때문에 구조물 건전성 평가에 적용하기 유용한 기술로 그 적용범위가 선박, 항공등으로 점점 넓어지고 있는 추세이다. 마그네틱 센서는 그 적용대상에 따라 다양한 마그네틱 특성을 활용할 수 있는데, 최근에는 투자율 계측을 통해 케이블의 장력 측정이 가능한 Elasto-Magnetic 센서(E/M 센서)가 개발되었고 그 활용성에 대한 연구가 이뤄지고 있다. 이에 본 연구에서는 E/M 센서를 이용한 강재 케이블 모니터링 기술을 제안하고자 한다. E/M 센서는 본래 케이블의 장력측정을 위해 개발되었지만 본 연구에서는 강재 케이블 부재의 단면손실 검색을 위해 적용하였다. 제안된 기술의 실험적 검증을 위해 E/M 센서를 이용하여 4가지의 다른 직경을 가지는 강봉시편을 E/M 센서헤드의 1차 코일을 통해 자화시키고, 각각의 직경에서 출력전압을 2차 코일을 이용하여 계측하였다. 그 결과 강봉의 직경이 감소함에 따라 출력 전압이 감소함을 보였다. 반복실험을 통해 해상도 및 선형성이 확보되는 최적의 입력전압과 출력전압의 워킹포인트를 선정하였고, 선정된 조건에서 강봉시편을 일정 간격으로 스캔한 결과 단면감소에 따른 선형적인 출력전압 감소와 동시에 단면 변화 지점에서는 추세선에서 크게 벗어난 출력전압 계측값을 나타내었다. 본 실험을 통해 제안된 E/M 센서를 이용한 강재 케이블 모니터링 기술의 유용성 및 적용가능성을 확인할 수 있었다.

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Dynamic Characterisics of the Bridge Retrofitted by Restrainer under Seismic Excitations Considering Pounding Effects (충돌효과를 고려한 Restrainer로 보강된 교량의 지진하중에 대한 거동특성분석)

  • 김상효;마호성;이상우
    • Journal of the Earthquake Engineering Society of Korea
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    • v.3 no.3
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    • pp.75-86
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    • 1999
  • An analysis model is developed to evaluate the dynamic responses of a bridge system under seismic excitations, in which pounding actions between girders are considered in addition to other phenomena such as nonlinear pier motion, rotational and translational motions of foundations. The model also considers the abutment and restrainers connecting adjacent girders to prevent the unseating failures. Using the developed model, the longitudinal dynamic behaviors of a bridge system are examined for various peak ground accelerations, and the effects of the applied restrainers are investigated. It is found that the restrainers reduce the relative displacement with the shorter clearance length as well as the higher stiffness of the restrainers for moderate excitations. However, in the region with strong excitations the restrainers may yield due to the large relative displacement. Therefore, the extension of support length in addition to restrainers may need to prevent the unseating failure more effectively.

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Structural Behavior of Steel Brace Strengthened with Non-welded Buckling Restraint Casing (무용접 좌굴방지재로 보강한 철골 가새의 구조거동)

  • Kim, Sun Hee;Moon, Ji Young;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.27 no.2
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    • pp.207-217
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    • 2015
  • A concentrically braced steel frame is a very efficient structural system because it requires relatively smaller amount of materials to resist lateral forces. However, primarily developed as a structural system to resist wind loads based on an assumption that the structure behaves elastically, a concentrically braced frame possibly experiences the deterioration in energy dissipation after brace buckling and the brittle failure of braces and connections when earthquake loads cause inelastic behavior. Consequently, plastic deformation is concentrated in the floor where brace buckling occurs first, which can lead to the rupture of the structure. This study suggests reinforcing H-shaped braces with non-welded cold-formed stiffeners to restrain flexure and buckling and resist tensile force and compressive force equally.

Finite element analysis of unconstrained axisymmetric piercing (구속이 없는 축대칭 피어싱 공정의 유한요소해석)

  • 양동열;유요한;이종수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.876-888
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    • 1986
  • The Study is concerned with the analysis of unconstrained axisymmetric piercing as a nonsteady forging process by the rigid-plastic finite element method. In the numerical analysis of axisymmetric piercing, the initial velocity field is generated by assuming the material as a linear viscous material to begin with in order to facilitate the input handling and to ensure better convergencey. The strain-hardening effect for nonsteady deformation and the friction of the die-material interial interface are considered in the formulation. Rigid body treatment is also incorporated in the developed program. The experiments are carried out for aluminum alloy specimens (A1204) with different specimen heights. It is shown that the experimental results are in excellent agreement with the finite element simulations is deformed configuration. For load prediction the theoretical prediction shows excellent agreement with th eexperimental laod in the initial stage of loading before fracture of the specimen is not initiated. Distribution of stresses, strains and strain rates has been found for the given cases in computation. On this basis several fracture criteria are introduced in order to check the fracture initiation. It is found that maximum shear criterion is capable of good fracture prediciton.

습식 에칭 및 무전해 Ni-P 도금을 이용한 열전발전 모듈의 제작

  • Kim, Tae-Yun;Bae, Seong-Hwa;Son, In-Jun;Park, Gwan-Ho;Jo, Sang-Heum
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.93.2-93.2
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    • 2018
  • 최근 기후 변화 문제로 $CO_2$배출량 억제 정책에 따라 열전재료가 다양한 분야에 크게 주목 받고 있다. 열전 모듈은 전류를 흘려 온도차를 발생시키는 펠티어 효과와 온도차를 전력으로 변환하는 제백 효과를 이용한다. 열전발전용에 적용되는 상용 열전모듈의 경우, 열전소자의 접합부의 수는 수십 개 이상이다. 따라서 단 한 개의 접합 불량 열전소자가 모듈 전체의 열전성능에 큰 영향을 미친다. 현재 상용화 된 Bi-Te계 열전 모듈은 Bi-Te의 Te와 Sn계 솔더의 주성분인 Sn이 $250^{\circ}C$ 부근에서 취성의 Sn-Te계 금속 화합물을 형성한다고 알려져 있다. 이 때 생성된 Sn-Te 화합물은 열전모듈의 접합강도를 약화시키고 이로 인해 열전모듈의 접합 신뢰성을 크게 저하 시킬 수 있다. 이를 해결하기 위해 솔더와 소자 사이에 확산방지층이 적용되고 있으며, 이 중에서 니켈합금이 가장 널리 적용되고 있다. 니켈층을 형성시키는 방법 중에서, 무전해 도금법은 간단하게 열전소자 표면 위에 도금 층을 균일한 두께로 만들어 낼 수 있다. 하지만, 니켈 도금층과 Bi-Te 소자 간에 화학적 결함이 존재하지 않기 때문에, 무전해 니켈 도금층의 밀착성이 떨어진다. 이 때. 소자 표면에 거칠기 효과(anchor effect)를 부여하기 위해 물리적 샌딩법을 사용하는데 이 방법의 경우 소자에 크랙 같은 손상을 미쳐 열전모듈의 신뢰성 저하를 가져온다. 그러므로 거칠기 효과를 부여하면서 소자에 손상을 최소화하는 습식 식각법을 개발하여 Bi-Te계 열전소자의 표면 조도를 조절하고 무전해 Ni-P 도금을 실시하였다. 그리고 열처리 유무에 따른 열전모듈의 접합강도를 측정하였으며, 제작한 열전 모듈의 접합부 및 파단부의 계면 분석하여 무전해 Ni-P도금을 위한 습식식각법(wet etching법)에 대하여 검토하였다. N-type은 질산과 구연산의 혼합수용액에, P-type은 왕수에 습식 식각처리를 해서 적당히 표면 조도를 조절한 후에 EPMA로 분석을 해본 결과 니켈 도금층과 Bi-Te 소자 간에 anchor effect가 부여 된 것을 확인했다. 습식 식각에 의해서 제조된 열전모듈의 접합강도는 종래의 알루미나 샌딩법으로 제조한 열전모듈 보다 높은 접합강도를 나타내었다.

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Prevention of Fatigue Failure at Root Region in the Fillet Welded Joint of Steel Bridge (강교량 필렛용접이음부의 루트부 피로파괴 방지)

  • Lim, Cheong Kweon;Park, Moon Ho
    • Journal of Korean Society of Steel Construction
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    • v.12 no.3 s.46
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    • pp.231-238
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    • 2000
  • There was extreme improvement in the processing result of weld toe, but there is possibility that the fatigue failure occurs from the weld root part where the fatigue strength became low relatively. This study did the fatigue test at the cross rib specimens which implemented a partial penetration weld to improve the fatigue strength of the weld root part. As a result of the fatigue test of the partial penetration weld and the fillet weld specimens, almost the same fatigue strength appeared. Because the fatigue failure began from toe, there was not a reinforcement effect in the weld root part by the partial penetration weld. So, it examined fatigue strength at the partial penetration welding specimens which processed toe to stop the fatigue failure of toe part. As a result, there was big fatigue strength improvement from the partial penetration weld than the fillet weld. Therefore, if fatigue crack occurrence can be restrained from toe, it thinks that the fatigue strength of the root part can improve by the partial penetration weld, after all, it thinks that the overall fatigue life can improve.

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