• Title/Summary/Keyword: 파단방지

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An Experimental Study to Prevent Debonding Failure of RC Beams Strengthened with GFRP Sheets (유리섬유시트로 휨보강된 RC보의 부착파괴 방지 상세에 관한 실험적 연구)

  • You, Young-Chan;Choi, Ki-Sun;Kim, Keung-Hwan
    • Journal of the Korea Concrete Institute
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    • v.19 no.6
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    • pp.677-684
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    • 2007
  • This study investigates the failure mechanism of RC beams strengthened with GFRP (glass fiber reinforced polymer) sheets. After analyzing failure mechanisms, the various methods to prevent the debonding failures, such as increasing bonded length of GFRP sheets, U-shape wrappings and epoxy shear keys are examined. The bonded length of GFRP sheets are calculated based on the assumed bond strengths of epoxy resin. The U-shape wrappings are either adopted at the end or center of the CFRP sheets bonded to the beam soft. The epoxy shear keys are embedded to the beam soft to provide sufficient bond strength. The end U-wrappings and the center U-wrappings are conventional, while epoxy shear keys are new details developed in this study. A total six half-scale RC beams have been constructed and tested to investigate the effectiveness of each methods to prevent debonding failure of GFRP sheets. From the experimental results, it was found that increasing bonded length or end U-wrappings do not prevent debonding failure. On the other hand, the beams with center U-wrappings and shear keys reached an ultimate state with their sufficient performance. The center U-wrappings tended to control debonding of the longitudinal GFRP sheets because the growth of the longitudinal cracks along the edges of the composites was delayed. In the case of shear keys, it was sufficient to prevent debonding and the beam was failed by GFRP sheets rupture.

A Preliminary Design for Hybrid Building System with Progressive Collapse Prevention Means (연속붕괴가 방지된 초고층 복합빌딩시스템의 예비설계)

  • Choi, Ki-Bong;Cho, Tae-Jun;Kim, Seong-Soo;Lee, Jin-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.19 no.3
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    • pp.48-54
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    • 2015
  • In this study, we propose an innovative lateral force distribution building system between tall buildings by utilizing the difference of moment of inertia, resulting the reduction of lateral displacement and the lateral forces in terms of an alternative for the dense human and increased cost of lands in highly integrated city area. A successive collapse prevention means by providing additional bearing plate between connections is proposed. In addition to that, a more economical vibration reduction is expected due to the suggested tuned mass damper on the surface of spacial structure. In the considered verification examples, reduced drifts at the top location of the building systems are validated against static wind pressure loads and static earthquake loads. The suggested hybrid building system will improve the safety and reliability of the new or existing building system in terms of more than 30% reduced drift and vibration through the development of convergence of tall buildings and spatial structures.

Investigation of the Maintenance Criteria for the Rail Surface Defects in High-Speed Railways (고속철도 레일 표면 결함 관리기준에 관한 연구)

  • Yang, Sin-Chu;Jang, Seung-Yup
    • Journal of the Korean Society for Railway
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    • v.14 no.6
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    • pp.535-544
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    • 2011
  • The rail surface defects can cause the high impact load on the track and lead to the progress of the rail fatigue damage and the rail break. In case of the rail break, there is a great deal of risk for derailment, and thus the maintenance criteria for the rail surface defects are of great importance. In this study, using the dynamic train-track interaction analysis program, the impact wheel loads and rail bending stresses according to the depths of the surface defects have been calculated with the input data of the rail surface irregularities measured at 43 spots with surface defects in the ballasted track of high-speed railway. Considering the irregularity of track geometry, the allowable limits of wheel load and rail bending stress have been set, and the maintenance criteria for the rail surface defects was suggested by analyzing the relationship of the maximum values of wheel load and rail bending stress versus depth and width of rail surface defect. The analysis results suggest that the allowable depth of the surface defect is determined approximately 0.2mm from the limit of the impact wheel load.

Fatigue Damage Evaluation of Cr-Mo Steel with In-Situ Ultrasonic Surface Wave Assessment (초음파 시험에 의한 배관용 Cr-Mo강의 피로손상의 비파괴평가)

  • Kim, Sang-Tae;Lee, Hei-Dong;Yang, Hyun-Tae;Choi, Young-Geun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.1
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    • pp.32-38
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    • 2001
  • Although the ultrasonic method has been developed and used widely in the fields, it has been used only for measuring the defect size and thickness loss. In this study, the relationship between surface wave attenuation through micro-crack growth and variation of velocity under repeated cyclic loading has been investigated. The specimens are adopted from 2.25Cr-1Mo steel, which is used for power plant and pipeline system, and have dimensions of $200{\times}40{\times}4mm$. The results of ultrasonic test with a 5MHz transducer show that surface wave velocity gradually decreases from the point of 60% of fatigue life and the crack length of 2mm with the increasing fatigue cycles. From the results of this study, it is found that the technique using the ultrasonic velocity change is one of very useful methods to evaluate the fatigue life nondestructively.

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Cyclic Seismic Performance of Reduced Beam Section Steel Moment Connections: Effects of Panel Zone Strength and Beam Web Connection Type (패널존 강도 및 보 웨브 접합방식이 RBS 철골 모멘트접합부의 내진거동에 미치는 영향에 관한 연구)

  • Lee, Cheol-Ho;Jeon, Sang-Woo;Kim, Jin-Ho
    • Journal of the Earthquake Engineering Society of Korea
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    • v.7 no.3
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    • pp.69-77
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    • 2003
  • This paper presents test results on eight reduced beam section(RBS) steel moment connections. The testing program addressed bolted versus welded web connection and panel zone(PZ) strength as key variables, Specimens with medium PZ strength were designed to promote energy dissipation from both PZ and RBS regions such that the requirement for expensive doublet plates could be reduced. Both strong and medium PZ specimens with a welded web connection were able to provide satisfactory connection rotation capacity for special moment-resisting frames. On the other hand, specimens with a bolted web connection performed poorly due to premature brittle fracture of the beam flange of the weld access hole. If fracture within the beam flange groove weld was avoided using quality welding, the fracture tended to move into the beam flange base metal of the weld access hole. Plausible explanation of a higher incidence of base metal fracture in bolted web specimens was presented. The measured strain data confirmed that the classical beam theory dose not provide reliable shear transfer prediction in the connection. The practice of providing web bolts uniformly along the beam depth was brought into question. Criteria for a balanced PZ strength improves the plastic rotation capacity while reduces the amount of beam distortion ore also proposed.

The Effect of Probe Tool Speed on Weld Characteristics and Strength during Friction Stir Spot Welding of Mg-alloy Sheets (마그네슘 합금 판재의 마찰 교반 점용접 시 툴 속도가 접합특성 및 강도에 미치는 영향)

  • Jung, Yoon-Chul;Park, Sung-Su;Shin, Hyung-Seop;Choi, Kwang
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.64-64
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    • 2010
  • 최근 그린 친환경, 지구온난화방지와 환경 부하물질저감, 기기 고효율화, 연비향상 등의 관점에서 항공기, 자동차 등 운송기계와 휴대용 전자제품 등 경량화가 요구되는 분야에서 경량합금의 사용이 급증하고 있다. 특히, 경량합금 중 가장 가벼운 마그네슘 합금은 최근 주목을 받고 있는 금속재료이다. 그러나 마그네슘합금은 알루미늄합금과는 달리 상온 성형성 및 접합성이 양호하지 않은 관계로 판재를 이용한 구조부품의 제작을 위해서는 많은 연구가 필요하다. 이러한 관점에서 본 연구는 마그네슘합금 판재의 마찰 교반 점용접을 시도하였다. CNC 밀링머신을 사용하여 프로브의 회전 및 삽입 속도에 변화를 주어 접합 특성을 평가하였고, 각 변수의 영향을 조사하였다. 적외선 열화상기와 로드셀을 사용하여 마찰 교반 점용접 중에 발생하는 교반부 온도와 접합부에 가해지는 수직부가하중의 거동을 측정하였다. 마찰 교반 점용접 후, 시험편의 접합 상태와 접합부 단면 관찰을 통해 접합 상태를 조사하였다. 그리고 인장전단 실험을 실시하여 마찰 교반 점용접된 시혐편의 접합강도를 평가하였고, 파단된 시험편의 파면을 관찰하였다.

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A study on laser welding characteristics of 1.5GPa grade boron alloyed steel with Al coating (1.5GPa급 알루미늄 코팅 강재의 용접 특성에 관한 연구)

  • Kang, Min-Jung;Kim, Cheol-Hee;Choi, Jin-Jang
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.29-29
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    • 2010
  • 레이저 용접은 고밀도 에너지빔을 이용하는 용접방법으로 아크용접에 비해 빠른 용접과 깊은 용입이 가능하며, 낮은 열이력을 가지는 장점이 있다. 때문에 열에 의해 연화되는 고강도강의 용접에 큰 이점을 가지고 있다. 차체경량화 추세와 더불어 차량에 고강도강의 적용이 늘어나고 있는데 충돌시 차량 구조를 유지시켜주는 범퍼나 B-필러와 같은 부품에 적용되는 무도금 보론 합금강과 알루미늄 코팅 보론 합금강은 핫스템핑(Hot Stamping) 기술에 의해 제조된 소재로 약 1.5GPa의 인장강도를 가진다. 알루미늄 코팅 보론 합금강의 경우 제조공정과 이송 중 소재 표면산화에 의한 산화철발생 또는 표면 탈탄 현상을 방지하기 위해 알루미늄 코팅 처리를 하는데 이러한 코팅층이 용접시 용접부의 물성을 저하시키는 역할을 한다고 보고되어 있다. 본 연구에서는 1.5GPa급 무도금 보론 합금강과 알루미늄 코팅 보론 합금강을 대상으로 레이저 용접을 적용하여 용접부 특성을 파악하고자 하였다. 실험은 겹치기 형상으로 Fiber Laser, Disk Laser를 적용하여 진행하였으며 빔Size, 용접속도, Gap등을 변경하며 해당조건에서의 용입특성, 파단모드, 기계적특성 등을 알아보았다.

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Optimization of Polymer Composite Properties Using a Red Clay (황토를 이용한 고분자 복합수지 물성 최적화)

  • Seo, Kyoung-Won;Ji, Ju-Hyeon;Peng, Mei-Mei;Lee, Joo-Bo;Jang, Hyun-Tae
    • Proceedings of the KAIS Fall Conference
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    • 2011.05a
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    • pp.332-335
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    • 2011
  • 원적외선, 음이온 방출과 항균, 탈취, 난연등의 효과를 가지는 황토를 합성수지와 혼합하여 복합소재를 연구하여 환경 친화적인 특징과 원적외선, 음이온의 방출을 이룰 수 있는 복합소재 조성을 연구하였다. PP는 MI가 2~60이고, TPE로 Ethylene계을 사용하였으며, 황토와 PP의 혼련을 도와주기 위하여 MA-g-PP를 첨가하였고, 활제, 분산제 및 산화방지제를 첨가하여 compounding 하였다. 또한 황토의 종류에따라 적황토, 호황토, 홍토, 백토, 흑토등으로 구분되고, 각각의 황토 마다 다양한 종류의 입도를 가지고 있으며, 또한 환경 친화적이며 난연성을 부여하기 위하여 다양한 조성으로 compounding 하였다, 황토의 종류에 따른 복합재료의 물성으로부터 기계적 특성치, 원적외선 방사율, 난연성등을 확인하고, 친환경 난연 복합소재 기술을 연구하였다. 적황토의 경우 황토의 함량이 많을수록 인장강도는 작아지는 경향을 나타냈으며, 입도가 작을수록 인장강도가 커지는 경향을 나타냈다. 파단신율의 경우 적황토(#2000)에서 가장 양호하게 나타났으며, 굴곡강도, 충격강도의 경우 적황토(#5000)에서 MI 의 경우 적황토(#325)에서 양호하게 나타났다.

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A Study on Structural Safety and Fatigue Failure of End Mill (엔드밀의 구조적 안전과 피로 파단에 대한 연구)

  • Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.5 no.3
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    • pp.17-22
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    • 2014
  • The stress between work piece and end mill at the use of end mill at machining and the structural deformation due to the and the pressure are investigated by simulation analysis of three end mill models in this study. These results are achieved with structural and fatigue analyses. Model 1 has the deformation less than model 2 or model 3. As the maximum equivalent stress of model 1 is shown to become the least among all models, model 1 can endure the highest load by comparing with other models. It is useful to estimate the damage prevention and the durability by applying this study result into the design of end mill.

A Case Study on Configuration Change for Preventing Propulsion Wire Fracture and Structural Deformation of Launch System of UAV (무인기용 발사장비의 추진와이어 파단 및 구조변형 방지를 위한 형상변경 사례)

  • Lim, Dahoon;Park, Gyeong Hwan
    • Journal of Korean Society for Quality Management
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    • v.50 no.3
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    • pp.533-543
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    • 2022
  • Purpose: The purpose of this study is to identify and resolve the causes of defects in the unmanned aerial vehicle launch system(propulsion wire fracture, rear rail deformation) and to prevent recurrence. Methods: The causes of the two defects were derived through fault tree analysis for each of the two defects and fault reproduction tests. In the case of propulsion wire, the installation of a high speed camera to check the behavior of wire was the driving force behind the defect resolution. Results: The results of this study are as follows; It was determined that the thickness of the washer was less than the maximum tolerance of the pulley was the cause of the propulsion wire fracture defect. Failure to comply with the launch procedure and insufficient safety margin were judged as the cause of the rear rail deformation defect. Accordingly, the configuration was changed to remove each defect. Conclusion: The case of this study was conducted to eliminate defects in the launch system for UAV. The causes of defects were estimated through fault tree analysis. After the configuration change, Structural analysis and launch tests were performed to demonstrate the safety and effectiveness of the modified configuration. As a result, the effect of the modified configuration was verified.