• Journal of Welding and Joining
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• v.15 no.6
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• pp.78-84
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• 1997

Friction welding technique was studied to weld the turbine wheel and shaft of a turbocharger. The welding parameters were selected to investigate the effects of variables on welding quality of Inconel 713C and SCM 440. Experimental results showed that the turbine wheel and shaft could be successfully welded by friction welding. The heat affected zone was identified to be 2 mm from the weld seam. After welding, the hardness profile was found to have sudden increase and decrease for inconel 713C and SCM 440 respectively. Tensile strength of welded specimens was higher than the required strength for all of the studied welding parameters. The central portion of fracture surfaces by bending had no defects such as crack.

• Proceedings of the Materials Research Society of Korea Conference
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• 2012.05a
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• pp.105.2-105.2
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• 2012

타이타늄합금기지 복합재료(Ti-MMC)는 일반 철합금 혹은 철합금기지 복합재료에 비하여 내식성과 내마모성, 내열성, 강도 등이 우수하여, 고성능 가솔린자동차 부품 외에도 하이브리드 자동차 엔진 부품, 고온 압축기 및 터빈 휠 등 고온에서 사용되는 고속 회전품으로 응용가능성이 매우 크다. 그러나 아직까지도 타이타늄 원소재 가격이 높고 제조 공정의 어려움으로 인하여 실용화에 장애가 되고 있다. 이를 극복하기 위하여 최근에는 타이타늄기지 복합재료의 제조단가를 낮추는 동시에 기계적 성질을 개선하기 위한 다양한 연구들이 진행되고 있다. 본 연구에서는 고가의 HDH(Hydride-Dehydride) 공정에 의하여 제조된 타이타늄 분말 대신에 저가의 titanium hydride를 사용하여 반응생성 공정으로 제조단가가 낮은 복합재료를 제조하고자 하였다. 당 연구실에서 저비용합금으로 개발된 Ti-Al-Fe 계 타이타늄합금을 기지로 한 TiB 강화 복합재료를 제조하기 위하여 반응분말로 $TiB_2$를 사용하여 제조하였다. 강화상 분율에 따른 밀도변화와 제조 공정변수에 따른 소결특성과 기계적 특성 변화에 대하여 조사하였다.

• The KSFM Journal of Fluid Machinery
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• v.20 no.1
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• pp.48-52
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• 2017

Small-scale motor-generator sets have been used in laboratories for verification of real large wind turbines whose rated power are more than 1 MW. In this paper, a result of designing a small-scale motor-generator system, which is composed of motor, gear box, flywheel, and generator, is presented in the aspect of speed response. Design objective is to make a small-scale motor-generator system have the same time constant and optimal tip speed ratio region as a real MW wind turbine. A small-scale 3.5 kW motor-generator system for emulating response of a 2 MW wind turbine is considered and designed.

• Transactions of the Korean Society of Automotive Engineers
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• v.24 no.6
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• pp.642-648
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• 2016

This paper deals with an analytical and experimental investigation to predict the axial thrust load that results from turbocharger operating conditions. The Axial forces acting on the turbocharger thrust bearing are caused by the unbalance between turbine wheel gas forces and compressor wheel air forces. It has a great influence on the friction losses, which reduces the efficiency and performance of high-speed turbocharger. This paper presents the calculation procedure for the axial thrust forces under operating conditions in a turbocharger. The first step is to determine the relationship between thrust forces and strains by experimental and numerical methods. The analysis results were verified by measuring the strains on a thrust bearing with the specially designed test device. And then, the operating strains and temperatures were measured to inversely calculate the thrust strains which were compensated the thermal effects. Therefore it's possible to calculate the magnitudes of the thrust forces under operating turbocharger by comparing the regenerated strains with the rig test results. It will possible to optimize the design of a thrust bearing for reducing the mechanical friction losses using the results.

• Journal of the Korean Society of Industry Convergence
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• v.1 no.1
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• pp.31-41
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• 1998

Fuel conservation and environmental pollution control are the principal motivating factors that are urging at present widespread research and development activities for electric hybrid vehicles throughout the world. The paper describes different possible energy storage devices, such as battery, flywheel and ultra capacitor, and power sources, such as gasoline engine, diesel engine, gas turbine and fuel cell for next generation hybrid electric vehicle. The technology trend and comparison in energy storage and power devices indicate that battery and gasoline engine, respectively will remain the most viable devices for hybrid vehicle at least in the near future.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.7
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• pp.561-568
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• 2008

The quality of the automatic transmission shift for a wheel loader has been generally evaluated by driver's perception. However the subjective evaluation of the drivers is not always directly related to the shift quality. It is necessary to set up the method for an objective assessment of the shift quality. In this paper, a quantitative assessment method has been developed for the shift quality of the automatic transmission in a wheel loader. The indices for the evaluation were selected through the various tests like the acceleration and the turbine rpm as well as the subjective evaluation of the driver, and were validated by the correlation between subjective and objective assessments using a psychophysical power law. Based on this method, the shift quality of a wheel loader has been evaluated quantitatively under various shift conditions.

• Journal of Advanced Marine Engineering and Technology
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• v.40 no.9
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• pp.743-748
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• 2016

Ship's diesel engines have intrinsic problem to make vibrations caused by cylinder explosion and unbalanced rotating mass. These vibrations might induce noises, are transferred to hull and neighboring structures and cause secondary vibrations. This paper suggests the use of an additional dynamic absorber with a sub-vibration system to reduce the aforementioned vibrations. This dynamic absorber is designed based on an analysis of the free vibration of the engine shafting system and the forced vibrations.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.5
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• pp.443-449
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• 2014

This study aims to develop a Flywheel Energy Storage System (FESS) that uses wind power produced when an urban train is in motion, by utilizing a mounted turbine. This system was designed to generate and store electric power from wind power of a travelling urban train. The flywheel was designed to continue rotation using a one-way clutch bearing installed in the turbine shaft pulley, even in cases where the urban train decelerates or stops. This FESS can generate an additional 44% of electric power in comparison to a system not equipped with a flywheel. The generated power and operational features of the FESS were evaluated and verified through a wind tunnel test. The results show that the electric power stored in the FESS could supply auxiliary power for urban train components or service equipment, such as charging mobiles, Wi-Fi modules, and electric lights.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.44 no.8
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• pp.649-656
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• 2016

Thick composite disks are utilized in the fast-rotating machines such as turbine disks, flywheels, and so on. The effects of rotating speed on the dynamic characteristics of thick composite disks are deeply studied in this paper. The dynamic governing equations of a rotating composite disk including transverse shear and rotary inertia are derived and then formulated into the finite element equation. Isotropic, circumferentially reinforced disk, and radially reinforced disk are selected for the numerical analysis. The inclusion of the transverse shear and rotary inertia into the governing equation of the rotating disks makes the natural frequency reduced as well as the critical speed. The present results show that the rotation of a thick disk may not reduce the effect of transverse shear and rotary inertia depending on anisotropy, thickness ratio and mode, unlike the results reported in other studies.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.27 no.5
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• pp.229-234
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• 2017

In this study, TiAl alloy was fabricated by a centrifugal casting method for turbo charge of automotive. Optimum conditions for defectless morphology using various ceramic mold were investigated. The crystal structure, microstructure, and chemical composition of the TiAl prepared by centrifugal casting were studied by X-ray diffractometer (XRD), optical microscopy (OM), field emission scanning electron microscopy (FE-SEM) and energy dispersive spectroscopy (EDS), microvickers hardness analyzer (HV). Two kinds of dendrite structures were observed with 4-fold and 6-fold symmetries. The FE-SEM, EDS and HV examinations of the as-cast TiAl showed that the thickness of the oxide layer (${\alpha}$-case) was typically less than $50{\mu}m$.