• Title/Summary/Keyword: 탄소섬유복합소재

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Design of Flexible Composite Propellers considering Fluid-structure Interaction (유체-구조 연성 효과를 고려한 복합소재 유연 프로펠러의 설계)

  • Kim, Ji-Hye;Ahn, Byoung-Kwon;Kim, Gun-Do
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.2
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    • pp.61-69
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    • 2020
  • Due to its flexibility of the composite propeller blade, it is necessary to design a shape capable of generating a desired load at a design point in consideration of the shape change of the propeller. In order to design it, we need to evaluate not only the hydrodynamic force around it, but also its structural response of flexible propeller according to its deformation. So, it is necessary to develop a design tool to predict the hydroelastic performance of a flexible propeller with deformation considering fluid-structure interaction and special operating conditions. Finally a design optimization tool for flexible propellermade of CFRP is required. In this study, a design methodology of the specific flexible composite propeller is suggested, considering fluid-structural interaction analysis of the specific flexible propeller.

Study on the Improvement of Epoxy Property for Aluminum Conductor Composite Core (복합재료 중심인장선용 에폭시 물성 개선 연구)

  • Heo, Seok-Bong;Kang, Junyoung;Youn, Young-Gil;Goh, Munju;Kim, Nam Hoon
    • Composites Research
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    • v.32 no.6
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    • pp.349-354
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    • 2019
  • The Aluminum conductor composite core consists of fast-curing thermosetting epoxy used as reinforcements and carbon fiber and glass fiber used as matrix. In this study, we have investigated fast curing epoxy cured products used for composite core(Aluminum Conductor Composite Core, ACCC). Tetrafunctional epoxy(PA 806) was used as a multifunctional epoxy, along with two kinds of curing agents, MNAn(5-Methyl-5-norbornene-2,3-dicarboxylic anhydride) and HHPA(Hexahydrophthalic Anhydride), to make an epoxy cured product and their properties were evaluated. Optimum conditions are confirmed by varying the content of curing accelerator in the selected epoxy and curing agent.

Evaluation of the Fatigue Life for Carbon/Epoxy Composite Material by the Residual Strength Degradation Analysis (탄소섬유/에폭시 복합재료의 잔류강도 저하해석에 의한 피로수명 평가)

  • 심봉식;성낙원;옹장우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.1908-1918
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    • 1991
  • Fatigue tests have been carried out to measure the degradation of the residual strength and the fatigue life in carbon/epoxy (0/45/90/-45)$_{2s}$ composite materials. Theoretical predictions of residual strength and fatigue life were compared with experimental results. Distribution characteristics were studied using the probability of failure based on the cumulative distribution function and median rand. The static ultimate strength of carbon/epoxy composites used herein is observed to be relatively higher than that of existing similar composites ; while fatigue life is shorter due to the brittleness of matrix. The fatigue life obtained in these experiments is shorter than that estimated by residual strength degradation model when the stress level above 0.6 For the stress level of 0.6, the experimental value was abruptly increased. The cumulative distribution function for the static ultimate strength is well correlated to that for the strength converted from the measured fatigue life. Also, the predicted distribution of residual strength shows good agreement with the experimental results. Therefore, it is proven that the residual strength degradation model is reasonable.e.

Toughness Enhancement of Carbon Fiber Reinforced Composites for Automobile using Silica Fume (실리카 퓸을 이용한 자동차용 탄소섬유강화복합재의 인성 강화)

  • Lim, Sungmook;Yu, Jaesang;Lee, Wonoh
    • Journal of Institute of Convergence Technology
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    • v.8 no.1
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    • pp.27-31
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    • 2018
  • The age of electric vehicle is coming. One of the most important problems to be solved for popularization of electric vehicle is fuel economy. To increase fuel economy of electric vehicles, it is necessary to improve the performance of the battery or the car body should be lighter than now. To solve the problem of the car body, change the car body's material to carbon fiber reinforced composites can be an excellent answer. However, the part made from carbon fiber reinforced composites is vulnerable to accidents due to their high brittleness. In this study, ductile silica fume was added into the carbon fiber composites to enhance toughness. To examine this, various amounts and sizes of silica fume were considered and the toughness enhancement was examined by performing tensile tests.

A Study on Failure Mechanisms of Composite Tubes with Woven Fabric Carbon, Glass and Kevlar/epoxy Under Compressive Loadings (직조된 탄소, 유리 및 케블라 섬유 복합소재 튜브의 압축하중하에서 파손 메커니즘 분석 연구)

  • Kim, Jung-Seok;Yoon, Hyuk-Jin;Lee, Ho-Sun;Kwon, Tae-Soo
    • Journal of the Korean Society for Railway
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    • v.12 no.4
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    • pp.590-596
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    • 2009
  • In this study, the failure modes and energy absorption characteristics of four different kinds of circular tubes made of carbon, glass, Kevlar and carbon-Kevlar hybrid fibres composites with epoxy resin have been evaluated. To achieve these goals, compressive tests were conducted for the tubes under 10mm/min loading speed. Based on the test results, the carbon/epoxy tube showed the best energy absorption capability, while carbon-Kevlar/epoxy tubes were worst. In the failure mode during crushing, both of the carbon/epoxy tubes and the glass/epoxy tubes were crushed by brittle fracturing mode. The Kevlar/epoxy tubes were collapsed by local buckling mode like steel, while the carbon-Kevlar hybrid tubes were collapsed by mixed mode of local buckling and lamina bending.

A study on adhesion properties between composite material and aluminum according to the physical surface treatment technique (물리적 표면처리 기법에 따른 복합소재 및 알루미늄간 접합특성 연구)

  • Kim, Moosun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.11
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    • pp.334-339
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    • 2020
  • In this study, the adhesion properties between aluminum and composite materials, composite materials, and composite materials were compared according to the physical surface treatment to improve mechanical bonding at the bonding surface when considering carbon fiber and glass fiber-reinforced composite materials. Bonded specimens were classified into the type of base material and the surface treatment method of the bonding surface. Sandpaper, sandblasting, and plasma were applied as physical surface treatment methods. The bonded specimen was prepared as a single lap joint test specimen. An experiment to measure the lap shear strength was conducted, and the results were compared. The experimental results confirmed that the mechanical abrasion and sandblasting treatment improved the lap shear strength approximately 4 to 5 fold compared to the general specimen without physical surface treatment. In plasma treatment, the experiment was conducted by defining the respective plasma output and treatment time as follows: 150 W and 5 minutes, 150 W and 10 minutes, and 300 W and 3 minutes. Moreover, the lap shear strength results were similar to the previous mechanical surface treatments. On the other hand, the effect on the adhesion properties was small, depending on the plasma treatment conditions.

Utilization of Finite Element Analysis in Design and Performance Evaluation of CFRP Bicycle Frames (유한요소해석을 이용한 CFRP 자전거 프레임의 설계 및 성능 평가)

  • Lee, Yong-Sung;Shin, Ki-Hoon;Cheong, Seong-Kyun;Choi, Ung-Jae;Kim, Young-Keun;Park, Kyung-Rea;Kim, Hong Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.1
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    • pp.121-127
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    • 2013
  • With the continuing demand for lightweight bicycles, carbon fiber composite materials have been widely used in manufacturing bicycle frames and components. Unlike general isotropic materials, the structural characteristics of composite materials are strongly influenced by the staking directions and sequences of composite laminates. Thus, to verify the design process of bicycles manufactured using composites, structural analysis is considered essential. In this study, a carbon-fiber-reinforced plastic (CFRP) bicycle frame was designed and its structural behavior was investigated using finite element analysis (FEA). By measuring the failure indices of the fiber and matrix under various stacking sequences and loading conditions, the effect of the stacking condition of composite laminates on the strength of the bicycle structure was examined. In addition, the structural safety of the bicycle frame can be enhanced by reinforcing weak regions prone to failure using additional composite laminates.

Fracture Behavior of Advanced Composite Material (첨단복합소재의 파괴거동)

  • 김윤해;김영식
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.3
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    • pp.52-62
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    • 1994
  • 기계나 구조물 파괴의 대부분은 노치부를 기점으로 하여 발생하기 때문에 첨단복합재료를 노지부 재로서 안전하면서도 경제적으로 사용하기 위해서는 각종 조건하에 있어서 강도특성을 명확히 하는 것은 대단히 중요하다. 본 연구에서는 노치를 갖는 복합재료를 이용하여 각종조건하에서 강도특성평가실험을 행하였으 며, 얻어진 결과를 종합하면 다음과 같다. (1) 첨단복합재료 노치재는 試驗片의 幾可學的 形狀과는 관계없이 노치반경 p만에 의해 결정되는 최대탄성응력 $\sigma_{max}$일정의 條件下에서 破t짧된다. (2) 破斷時 최소단면에서의 공칭응력 $\sigma_{c}$와 응력집중계수 $K_{t}$와의 관계에 있어서,$\sigma_{c}$의 값이 $K_{t}$의 증대와 더불어 떨어지고 있는 부분과, $K_{t}$와 관계없이 거의 일정하게 되고 있는 부분으로 나누어지는 現象은 노치재의 回轉굽힘 또는 인장압축파열에서 보여지는 현상과 外觀上 對應하고 있다. 즉, 정적파괴와 피로파괴는 파괴의 양상이 비슷하다 (3) PEN수지단체의 경우, 피로균열발생은 점발생적 피로균열이 최대탄성응력에 의해 지배되며, 노치에 만감하며,균열전파수명은전수명에 비해 상당히 짧다. (4) 단탄소섬유강화복합재료의 경우, 피로균열은 섬유端에 응력이 집중하기 때문에 일반적으로 섬유端에서 아주 빠른 시기에 발생하지만, 섬유가 피로균열진전에 대해 방해물로 작용하기때문에 아주 천천히 전파한다. (5) 短탄소鐵維는 피로균열발생에 대해서는 負의 강화작용 전수명의 극히 초기단계에 피로균열 발생을, 피로균열전파에 대해서는 正의 강화작용을 한다. (6) 단탄소섬유를 PEN에 강화함으로 인해 정적강도 보다 피로강도에 더 큰 강화효과를 초래했으며, 선형노치역학의 개녀은 첨단 복합재료의 강도평가에 대단히 유효했다.

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Study on the Mechanical Properties of Hybridized Carbon Fiber Composite According to Stacking Structure (하이브리드 탄소섬유 적층구조에 따른 복합재료의 기계적 특성 연구)

  • Koo, Seon Woong;Oh, Woo Jin;Won, Jong Sung;Lee, Ha Ram;Youn, Ju Young;Lee, Seung Goo
    • Textile Coloration and Finishing
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    • v.30 no.4
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    • pp.313-320
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    • 2018
  • As carbon fiber reinforced composites(CFRP) are widely used in aerospace, automobile, marine, and sports goods applications, they have been studied extensively by various researchers. However, CFRP have been pointed out because of machining problems such as delamination and burr phenomenons. Especially, hole machining process, drilling, has non-smooth features on inlet and outlet surfaces of drilled hole. This kind of machining problem can be controlled to some extent by using high modulus pitch-CF, which has considerable effects on fracture behavior of composite compared with only PAN CF composite. Therefore, PAN and pitch hybridized CF composites were prepared having high strength and modulus. The results demonstrate that the hybrid CFRP specimens with pitch CF offer the good potential to enhance modulus as well as strength properties. Dynamic mechanical, flexural, and impact properties were measured and analyzed. Morphological surface of the composites were also observed by IFS-28, canon after hole machining.

Design and Analysis of Composite Reflector of High Stable Deployable Antenna for Satellite (위성용 전개형 고안정 반사판 안테나 복합재 주반사판 설계 및 해석)

  • Dong-Geon Kim;Kyung-Rae Koo;Hyun-Guk Kim;Sung-Chan Song;Seong-Cheol Kwon;Jae-Hyuk Lim;Young-Bae Kim
    • Composites Research
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    • v.36 no.3
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    • pp.230-240
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    • 2023
  • The deployable reflector antenna consists of 24 unit main reflectors, and is mounted on a launch vehicle in a folded state. This satellite reaches the operating orbit and the antenna of satellite is deployed, and performs a mission. The deployable reflector antenna has the advantage of reduce the storage volume of payload of launch vehicle, allowing large space structures to be mounted in the limited storage space of the launch vehicle. In this paper, structural analysis was performed on the main reflector constituting the deployable reflector antenna, and through this, the initial conceptual design was performed. Lightweight composite main reflector was designed by applying a carbon fiber composite and honeycomb core. The laminate pattern and shape were selected as design variables and a design that satisfies the operation conditions was derived. Then, the performance of the lightweight composite reflector antenna was analyzed by performing detailed structural analysis on modal analysis, quasi-static, thermal gradient, and dynamic behavior.