• Title/Summary/Keyword: 탄소섬유/에폭시

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An Evaluation of Strength of 1kW Blade according to the change in Hybrid composit meterials (하이브리드복합소재 적층방법에 따른 1kW 블레이드의 강도평가)

  • Lee, Kang-Il;Lee, Kil-Sung;Sun, Min-Young;So, Byung-Wuk;Lim, Jae-Kyoo
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.41.1-41.1
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    • 2011
  • 풍력블레이드는 가벼워야 하며 강도면에서 신뢰성이 확보되어야한다. 최근 들어 복합소재를 적용한 블레이드가 많이 선보이고 있다. 현재 가장 많이 사용되는 유리섬유/에폭시는 경제성 및 강도면에서 우수하여 많이 사용되어왔다. 본 논문에서는 유리섬유(80%)-탄소섬유(20%)/에폭시를 사용하여 강도를 높이고 무게를 경감시켜 효율을 증가시키고자 연구하였다. 국내 풍황에 적합한 1kW급 풍력블레이드의 Airfoil을 개발하여 강도를 평가하고 블레이드를 최적화 설계하였다. 유리섬유(80%)-탄소섬유(20%)가 적용된 복합재를 적층방법에 따라 실험하고 이를 블레이드 강도평가에 적용하였으며 FSI (Fluid-Structure Interaction)를 사용하였다. 이를 통해 블레이드의 무게경감 및 강도가 향상되었다.

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Thermo-Oxidative Stability of Epoxy/Carbon Fiber Composites under Thermal Cycling Conditions (반복되는 열주기환경에 노출된 에폭시/탄소섬유 복합재료의 열산화 안정성 연구)

  • 남재도
    • The Korean Journal of Rheology
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    • v.10 no.2
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    • pp.106-112
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    • 1998
  • 항공기용 소재로 개발된 에폭시/탄소섬유 복합재료가 매트릭스의 유리전이온도에 육 박하는 온도주기를 경험할 때 발생하는 복합재료의 구조 및 물성변화를 실험과 모델링을 통 하여 연구하였다. 복합재료의 표준 경화온도인 177$^{\circ}C$에서 2시간 체류시킨후 냉각시키는 바 복 열주기는 복합재료를 취약하게 하여 결국 표면에서부터 미세크랙이발생한다는 것을 알수 있었다. 이러한 열주기에 따른 미세크랙 현상은 매트릭스의 분해반응이 발생할수 있는 유효 표면적을 증가시키고 크랙을 통하여 산소의투과를 용이하게 함으로서 산화반응을 가속화하 여 복합재료시편의 무게감소를 가속화시키는 것으로 판단된다. 특히 본 연구에서는 등온과 등속도 승온조건을 주기적으로 반복하는 열주기 조건을 해석하기 위하여 열주기 조건을 특 정온도에서의 등오시간으로 전환할 수 있는 e-quivalent cycle time(ECT)를 제안하였고 이 를 이용하여 열주기에 의한 복합재료 손상의 가속/감속 현상을 규명할수있었다.

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An experimental study on the fracture toughness of thick carbon/epoxy composite in the deep-sea environment (해저환경에 따른 두께가 두꺼운 탄소섬유/에폭시 복합재의 파괴인성에 대한 실험적 연구)

  • Ha S.R.;Rhee K.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.1037-1041
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    • 2005
  • It is well-known that the corrosive behavior of PMC (polymer matrix composite) structure is much better than the metal structure in the marine environment. The understanding of fracture behavior of PMC in the deep-sea environment is essential to expand its use in the marine industry. For a present study, fracture tests have been performed under four different pressure levels such as 0.1 MPa, 100 MPa, 200 MPa, and 270 MPa using the seawater-absorbed carbon/epoxy composite samples. Fracture toughness was determined from the work factor approach as a function of hydrostatic pressure. It was found that fracture behavior was a linear elastic for all pressure levels. The fracture toughness increased with increasing pressure.

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A Study on the fatigue Behavior of Aluminum Repaired by Graphite/Epoxy Composite - Pretreatment Effect of Aluminum (탄소섬유/에폭시 복합재로 보수된 알루미늄의 피로특성에 대한 연구 -알루미늄 표면처리 효과)

  • 김만태;이경엽
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.11
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    • pp.149-154
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    • 2004
  • For a present study, we investigated fatigue behavior of cracked aluminum repaired by unidirectional graphite/epoxy composite material. Three different specimens were used in the fatigue tests: cracked aluminum, cracked aluminum repaired by graphite/epoxy composite patch, and plasma-treated aluminum repaired by graphite/epoxy composite patch. The surface of the aluminum was treated using a DC plasma. The results showed that the fatigue crack growth behavior of cracked aluminum was significantly improved by repairing the cracked area with a composite patch. Specifically, the specimen repaired by composite patch showed about 300% more fatigue lift than the cracked aluminum. In particular, the plasma-treated aluminum repaired by composite patch showed almost 12 % more fatigue life than the cracked aluminum repaired by graphite/epoxy composite patch. The increased fatigue life of plasma-treated case was attributed to the surface roughness of aluminum by plasma treatment.

A Study on the Drilling Characteristics of Carbon Fiber Epoxy Composite Materials by Diamond Grit Electroplated Drills (다이아몬드 입자 전착드릴에 의한 탄소섬유 에폭시 복합재료의 드릴링 특성에 관한 연구)

  • Kim, Hyeong-Chul;Kim, Ki-Soo;Hahm, Seung-Duck;Kim, Hong-Bea;Namgung, Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.8
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    • pp.27-38
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    • 1995
  • For solving troubles happened during the drilling process with carbon fiber epoxy composite materials(CFRP) by using HSS drill, a few types of diamond gift electroplated drills are manufactured, and machinability of these drills is experimented with a variety of cutting speed and feed rate. These drills have some advantages of good wear resistant and the conception of grinding process. As a result, using of these drills improves both troubles being caused by tool wear and damage of exit surface depending on fiber stacking angle. It is desirable that cutting conditions for the cutting thickness per revolution must be set under 0.01mm when the size of a diamond grit is # 60 .approx. 80.

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A study on effects of the fiber orientation and point angle on drilling characteristics of carbon fiber epoxy composite materials (탄소섬유 에폭시 복합재료의 드릴링 특성에 있어 섬유 배열방향과 선단각의 영향에 관한 연구)

  • Kim, Hyeong C.;Lee, Woo Y.;Namgung, Suk.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.4
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    • pp.119-125
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    • 1997
  • The drilling experiment of carbon fiber epoxy composite material with WC-drill has been done under the various cutting conditions in order to minimize the problems occurred in the material while being drilled. It has been confirmed by a frequency analysis of the cutting force signals that the variation of cutting force resulted from the periodic variation of the angle between the ortating drill and the stacking angle of the carbon fiber. By the drilling experiment with several drills having different point angles, the drilling char- acteristics, which show the relations between the change in the point angle and cutting force or external surface condition, were analyzed.

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Processing - Interlaminar Shear Strength Relationship of Carbon Fiber Composites Reinforced with Carbon Nanotubes (탄소나노튜브로 보강된 탄소섬유복합재의 제조공정과 층간전단강도)

  • Kim, Han-Sang
    • Composites Research
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    • v.24 no.5
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    • pp.34-38
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    • 2011
  • Carbon nanotubes (CNTs) have been widely investigated as reinforcements of CNT/polymer nanocomposites to enhance mechanical and electrical properties of polymer matrices since their discovery in the early 90's. Furthermore, the number of studies about incorporating CNTs into carbon fiber reinforced plastics (CFRP) to reinforce their polymer matrices is increasing recently. In this study, single-walled carbon nanotubes (SWNT) were dispersed in epoxy with 0.2 wt.% and 0.5 wt.%. Then, the SWNT/epoxy mixtures were processed to carbon fiber composites by a vacuum assisted resin transfer molding (VARTM) and a wet lay up method. The processed composite samples were tested for the interlaminar shear strength (ILSS). The relationship between the interlaminar shear strengths and processing, and the reinforcement mechanism of carbon nanotubes were investigated. CNT/epoxy nanocomposite specimens showed the increased tensile properties. However, the ILSS of carbon fiber composites was not enhanced by reinforcing the matrix with CNTs because of processing issues caused by increased viscosity of the matrix due to addition of CNTs particularly for a VARTM method.

Improvement of Physical Properties for Carbon Fiber/PA 6,6 Composites (탄소섬유/폴리아마이드 6,6 복합재료의 기계적 물성 향상)

  • Song, Seung A;On, Seung Yoon;Park, Go Eun;Kim, Seong Su
    • Composites Research
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    • v.30 no.6
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    • pp.365-370
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    • 2017
  • Mechanical properties of carbon fiber reinforced thermoplastic composites (CFRTPs) are affected by various factors. One of the them are poor compatibility of the epoxy sizing layer on the carbon fiber surface with thermoplastic matrix, which causes the inferior interfacial strength between fibers and matrix. In addition, the high molten-viscosity of thermoplastics attributes to the poor impregnation state. Consequently, many voids in the composite materials were generated, which leads to poor mechanical properties of the thermoplastic composites. In this study, the epoxy sizing on the carbon fiber surface was removed and the polyamide 6,6 solution was coated on the de-sized carbon fiber surface to improve the impregnation state and mechanical properties. Interlaminar shear strength (ILSS) of CFRPTs was estimated by implementing short beam shear tests. In addition, flexural strength was measured and the impregnation state of the composites was evaluated by calculating void content.

Hygrothermal Effect of Salt-Water Environments on Mechanical Properties of Carbon/Epoxy Composites (탄소섬유/에폭시 복합재의 기계적 특성에 미치는 염수환경의 열습 영향)

  • Hwang, Young-Eun;Yoon, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.10
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    • pp.1261-1266
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    • 2012
  • In this study, salt-water immersion tests were experimentally performed for up to 12 months to investigate the hygrothermal effect of salt-water environments on the mechanical properties of carbon/epoxy composites. The composites were manufactured by laminating prepregs composed of carbon plain-woven fabric and epoxy resin. The specimens were subjected to temperatures of 35, 55, and $75^{\circ}C$ while being exposed to the salt-water environments. Mechanical test results showed that the tensile modulus and tensile strength decreased at a small rate, and the compressive modulus and compressive strength decreased at a relatively larger rate, as the exposure temperature and time increased. The rate of decrease in compressive strength became larger as the exposure temperature became higher. This is because a higher environmental temperature accelerates the salt-water uptake; this, in turn, reduces the compressive strength more rapidly.