• Title/Summary/Keyword: 클래딩

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Wear Characteristics of Submerged-Arc Cladding (서브머지드 아크 클래딩에 의한 표면 피복층의 마모특성)

  • 김권흡;권오양
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.1
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    • pp.179-186
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    • 2003
  • This paper is to investigate the wear behavior of submerged-arc claddings by the wear test with a ball-on-disk type wear testing machine in air. The specimens were clad with Stoody105 alloy wire on a medium carbon steel (SM45C) substrate by submerged-arc cladding process under different welding parameters. The wear behavior of the cladding through ball-on-disk test has been studied under the wear load from 5 to 16 N and the sliding speed from 8 to 35 cm/s. The weight loss of the specimen was measured. Scanning electron micrographs of the worn surface show a layer of oxide film formed on the worn surface. Oxidation wear mechanism controls the wear process. The spatting of the oxide is caused by the repeated rubbing fatigue mechanism.

Zirconia Ceramic Powder Coating of Ti-6AI-4V by Laser Cladding (레이저 클래딩을 이용한 Ti-6AI-4V의 Zirconia 세라믹 분말 코팅)

  • Kang, Kyung-Ho;Kim, Jae-Do
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.7
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    • pp.783-788
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    • 2011
  • The recent development of bio-ceramic material is being studied in various bio-material engineering field. There are lots of technical difficulties because manufacturing or bonding technique are required bio-friendliness, cleanliness and persistence. Zirconia ceramic powder is cladded on Ti-6AI-4V metallurgically by laser cladding processing. Laser cladding system with powder feeding delivery is designed and manufactured for optimum processing condition. Increasing of manufacturing speed and good quality of clad layer are achieved by application of preheating of substrate before laser cladding. The thin dilution and good clad layer on the substrate are obtained for applications of bio-materials such as the dental materials and the articulated joints of human body.

Microstructure and wear performance of WC-6.5%Co cladding layer by electric resistance welding (저항 클래딩법에 의해 형성된 내마모성 WC-6.5Co 클래딩층의 미크로조직 및 내마모성능)

  • Lee, Jin-U;Bae, Myeong-Il;Kim, Sang-Jin;Lee, Yeong-Ho
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.120-122
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    • 2006
  • This study deals with characterizations of microstructure and wear performance of a cladding layer, product on 1.9 mm-thick mild steel plate by the electric resistance welding, of composite metal powder of Coarse WC-6.5%Co and high carbon alloy(SHA). The cladding layer was examined and tested fur microstructural features, chemical composition, hardness, wear performance and wear mechanism. The cladding layer have two different matrix were observed by an optical microscope and EPMA. The one was the coarse WC-6.5Co structure. The other was the melted SHA with surrounding the WC-6.5Co structure. The hardness of WC-6.5Co was 1210HV. The hardness of SHA was 640HV. In comparison by wear rate, the cladding layer showed the remarkable wear performance that was 15 times of SM490 and about 62% of D2.

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Development of A Laser Cladding Process Monitoring System (I) -Extraction of optimal process variables (레이저클래딩 공정 모니터링 시스템 개발 (I) - 최적공정변수 추출)

  • 오기석;윤길상;조명우;김문기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.89-92
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    • 2000
  • Laser claddmg 1s thc deposition of material on the surface of a part or workpiece. Cladding of metals produces a 100% dense metallurgically-bonded coating with minimal dilution for enhanced corrosion, abrasion and wear resistance. Despite of minimal heat Input and reduced processing time, cladding quality 1s affected by various process condition such as laser power and feed rate. Therefore, it is necessary to develop the momtoring and control methods of laser cladding process for the best cladding quality. In this paper, laser cladding monitoring system using CCD camera for measuring cladding pool shape, and photo-diode sensor for detecting optical signal emitted from the cladding front is introduced The variables extracted using this system can be apphed to control the laser cladding system to achieve the best claddmg results..

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A transmissive dispersion compensator based on tilted chirped fiber Bragg grating pairs (경사진 처프된 광섬유격자쌍에 기반을 둔 투과형 분산보상기)

  • Lee, Jong-Hun
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.44 no.4
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    • pp.18-23
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    • 2007
  • This paper presents a transmissive dispersion compensator based on tilted chirped fiber Bragg grating pairs which happen mode coupling between core mode and cladding mode. And, as a result of simulation, the phase matching condition and optimum tilted angle to maximize the mode-coupling in the dispersion compensator are shown and the dispersion slope and bandwidth in the proposed dispersion compensator is respectively 3,068ps/nm and 0.45nm.

Characterization of Microstructure of WC-6.5%Co Cladding Layer by Electric Resistance Welding (저항클래딩법을 응용하여 형성된 내마모성 WC-6.5Co 클래딩층의 미크로조직 특성)

  • Lee, Jin-Woo;Ko, Jun-Bin;Lee, Young-Ho
    • Journal of Welding and Joining
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    • v.25 no.3
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    • pp.72-77
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    • 2007
  • This study deals with characterizations of microstructure and wear performance of a cladding layer, product on 1.9 mm-thick mild steel plate by the electric resistance welding, of composite metal powder of Coarse WC-6.5%Co and high carbon alloy (SHA). The cladding layer was examined and tested for microstructural features, chemical composition, hardness, and bondability. The cladding layer have two different matrix were observed by an optical microscope and EPMA. The one was the coarse WC-6.5Co structure. The other was the melted SHA with surrounding the WC-6.5Co structure. The hardness of WC-6.5Co was 1210HV. The hardness of SHA was 640HV.

Fabrication of high-refractive index difference SiON planar optical waveguide film using PECVD (PECVD를 이용한 고굴절률차 SiON 평면 광도파로 박막 제작)

  • Lee No-Do;Gu Yeong-Jin;Kim Yeong-Cheol;Seo Hwa-Il
    • Proceedings of the Korean Society Of Semiconductor Equipment Technology
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    • 2006.05a
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    • pp.211-215
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    • 2006
  • 평면 광도파로 코어로 사용되는 SiON (Silicon oxynitride)과 클래딩으로 사용되는 $SiO_2$ (Silicon oxide)의 굴절률 차이가 2.5 %인 고굴절률차 평면 광도파로용 SiON 박막을 PECVD (plasma enhanced chemical vapor deposition)로 제작하였다. PECVD에 사용된 가스는 $SiH_4,\;NH_3,\;N_{2}O$이고, Si 기판의 $SiO_2$ 막은 100 nm이다. 가스의 비율에 따라 SiON 막의 굴절률은 633 nm의 파장에서 1.476에서 1.777까지 변화하였다. 코어로 사용되는 SiON의 두께는 $2.5{\mu}m$이고 클래딩과의 굴절률 차이는 2.5 %였다.

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