• Title/Summary/Keyword: 크리프손상

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Creep Damage Evaluation of Cr-Mo Steel High-Temperature Pipeline Material for Fossil Power Plant Using Ultrasonic Test Method (초음파법을 이용한 Cr-Mo강 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.18-26
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    • 2000
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operating conditions such as high temperature and high pressure for an extended period time. Conventional measurement techniques(replica method, electric resistance method, and hardness test method) for measuring creep damage have such disadvantages as complex preparation and measurement procedures, too many control parameters. And also these techniques have low practicality and applied only to component surfaces with good accessibility. In this paper, artificial creep degradation test and ultrasonic measurement for their creep degraded specimens(Cr-Mo alloy steels) were carried out for the purpose of evaluation for creep damage. Absolute measuring method of quantitative ultrasonic measurement for material degradation was established, and long term creep degradation tests using life prediction formula were carried out. As a result of ultrasonic tests for crept specimens. we conformed that both the sound velocity decreased and attenuation coefficient linearly increased in proportion to the Increase of creep life fraction($\Phi$c).

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Creep Damage Evaluation of High-Temperature Pipeline Material for Fossil Power Plant by Frequency Spectrum Analysis Method (주파수분석법에 의한 발전소 고온배관재료의 크리프손상 평가)

  • Lee, Sang-Guk;Lee, In-Cheol;Chang, Hong-Keun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.1
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    • pp.10-17
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    • 2000
  • In boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants, conventional measurement techniques(replica method, electric resistance method, and hardness test method) for measuring creep damage have such disadvantages as complex preparation and measurement procedures, too many control parameters. And also, these techniques have low practicality and applied only to component surfaces with good accessibility. It needs to apply a reliable and quantitative ultrasonic nondestructive evaluation method that can be replaced for these equipment. In this study, both artificial creep degradation test using life prediction formula and frequency analysis by ultrasonic tests for crept specimens were carried out for the purpose of nondestructive evaluation for creep damage. As a result of ultrasonic tests for crept specimens, we conformed that the high frequency side spectra decrease and central frequency components shift to low frequency band, and also their bandwidth decreases as increasing creep damage in backwall echos.

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Study on Creep Damage Model of 1Cr1Mo1/4V Steel for Turbine Rotor (1Cr1Mo1/4V 터빈 로터강의 크리프 손상 모델에 관한 연구)

  • Choi, Woo-Sung;Fleury, Eric;Song, Gee-Wook;Kim, Bum-Shin;Chang, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.447-452
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    • 2011
  • It is well known that the dominant damage mechanisms in high-temperature steam turbine facilities such as rotor and casing are creep and fatigue damages. Even though coupling of creep and fatigue should be considered while predicting the life of turbine facilities, the remaining life of large steam turbine facilities is generally determined on the basis of creep damage because the turbines must generate stable base-load power and because they are operated at a high temperature and pressure for a long time. Almost every large steam turbine in Korea has been operated for more than 20 years and is made of steel containing various amounts of principal alloying elements nickel, chromium, molybdenum, and vanadium. In this study, creep damage model of 1Cr1Mo1/4V steel for turbine rotor is proposed and that can assess the high temperature creep life of large steam turbine facilities is proposed.

Assessments of Installation Damage and Creep Deformation of Geogrids (지오그리드의 시공시 손상 및 크리프 변형 특성 평가)

  • Cho, Sam-Deok;Lee, Kwang-Wu;Oh, Se-Yong;Lee, Do-Hee
    • Journal of the Korean Geosynthetics Society
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    • v.3 no.4
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    • pp.29-40
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    • 2004
  • The factors affecting the long-term design strength of geogrids can be classified into factors on creep deformation, installation damage, temperature, chemical degradation, biological degradation. Especially, creep deformation and installation damage are considered as main factors to determine the long-term design strength of geogrids. This paper describes the results of a series of experimental investigation, which were conducted to assess the installation damage according to different fill materials and creep characteristic of various geogrids. The results of this study show that the installation damage and creep deformation of geogrids significantly depends on a row material and a manufacturing process of geogrids.

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Cyclic Creep Model for the Deflection Calculation of Reinforced Concrete Flexural Members under Fatigue Loads (피로하중을 받는 철근콘크리트 휨부재의 처짐산정을 위한 반복크리프 모델)

  • 오병환;김동욱
    • Journal of the Korea Concrete Institute
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    • v.13 no.5
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    • pp.415-422
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    • 2001
  • The present paper focuses on the development of a realistic analysis model for the deformation calculation of reinforced concrete beams subjected to fatigue loadings. The proposed model considers the effect of cyclic creep, which arises from the repeated loading, to calculate the deformation of reinforced concrete beams. A comprehensive experimental program has been set up to identify the deformation accumulation of reinforced concrete beams under repeated loadings. The major test variables were the concrete compressive strength and the magnitude of fatigue loads. The model was calibrated from the present test results. The proposed model allows more realistic analysis of reinforced concrete beams under fatigue loads, especially deformation accumulation of such beams.

Assessment of Combined Effect of Installation Damage and Creep Deformation of Geogrids (지오그리드의 시공 시 손상 및 크리프 변형의 복합효과 평가)

  • Cho Sam-Deok;Lee Kwng-Wu;Oh Se-Yong;Lee Do-Hee
    • Journal of the Korean Geotechnical Society
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    • v.21 no.5
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    • pp.153-161
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    • 2005
  • A series of installation damage tests and creep tests are performed to assess the combined effect of installation damage and creep deformation far the long-term design strength of geogrid reinforcement. Three types of geogrids are used to investigate the influence of the geogrid types. From the experimental results, it is shown that installation damage and creep deformation of geogrids significantly depends on the polymer types of the geogrids and the larger the installation damage, the more the combined effect of installation damage and creep deformation. In addition, The results of this study show that the tensile strength reduction factor, RF, considering the combined effect between installation damage and creep deformation is less than that calculated by the current design practice which calculates the long-term design strength of geogrids damaged during installation by multiplying two partial safety factors, $RF_{ID}$ and $RF_{CR}$.

A study on the creep behavior of particulate composites (입자강화 복합재료의 크리프거동에 관한 연구)

  • Yang, Beom-Joo;Kim, Bong-Rae;Lee, Haeng-Ki
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.123-126
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    • 2011
  • 본 논문에서는 점탄성 매트릭스와 탄성 강화입자로 구성된 복합재료의 크리프 거동예측을 미세역학 기반의 시뮬레이션을 통하여 수행하였다. 에폭시 고분자로 이루어진 복합재료의 경우 재료 특성상 탄성적 거동뿐 아니라 점성적 거동도 함께 발생하게 된다. 이렇듯 점탄성 거동을 보이는 재료의 경우 탄성만을 고려한 해석방법으로는 한계가 있으며 점성적인 특성 또한 고려되어야 한다. 점탄성 복합재료의 해석을 위해서 손상을 고려한 미세역학 기반의 해석 (Ju and Chen, 1994) 과 Mesquita and Coda (2002)의 근사식을 사용하였다. 이를 통해 구한 재료 물성은 복합재료의 크리프 거동예측을 위한 Kelvin-Voight (KV) 모델과 Standard Linear Solid (SLS) 모델에 적용되었다. 최종적으로 본 연구에서 제안한 손상을 고려한 점탄성 모델의 예측과 시험결과를 비교 수행하여 결과의 타당성을 검증하였다.

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Creep Design of Type 316LN Stainless Steel by K-R Damage Theory (K-R 손상이론에 의한 316LN 스테인리스강의 크리프 설계)

  • Kim, U-Gon;Kim, Dae-Hwan;Ryu, U-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.2
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    • pp.296-303
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    • 2001
  • Kachanov-Rabotnov(K-R) creep damage theory was reviewed, and applied to design a creep curve for type 316LN stainless steel. Seven coefficients used in the theory, i.e., A, B, k, m, λ, r, and q were determined, and their physical meanings were analyzed clearly. In order to quantify a damage parameter ($\omega$), cavity amount was measured in the crept specimen taken from interrupted creep test with time variation, and then the amount was reflected into K-R damage equations. Coefficient λ, which is regarded as a creep tolerance feature of a material, increased with creep strain. Mater curve with λ=2.8 was well coincided with an experimental one to the full lifetime. The relationship between damage parameter and life fraction was matched with the theory at exponent ${\gamma}$=24 value. It is concluded that K-R damage equation was reliable as the modelling equation for type 316LN stainless steel. Coefficient data obtained from type 316LN stainless steel can be utilized for life prediction of operating material.

Experimental Investigations of Combination Effects of Installation Damage and Creep Deformation on Long-Term Design Strength of Geogrids (지오그리드의 장기설계인장강도에 미치는 시공시 손상 및 크리프 변형 복합효과에 대한 실험적 평가)

  • Cho, Sam-Deok;Lee, Kwang-Wu;Oh, Se-Yong;Lee, Do-Hee
    • Journal of the Korean Geosynthetics Society
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    • v.4 no.4
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    • pp.23-37
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    • 2005
  • The factors affecting the long-term design strength of geogrid can be classified into factors on creep deformation, installation damage, temperature, chemical degradation and biological degradation. Especially, creep deformation and installation damage are considered as main factors to determine the long-term design strength of geogrid. Current practice in the design of a reinforced soil structures is to calculate the long-term design strength of a geosynthetic reinforcement damaged during installation by multiplying the two partial safety factors, $RF_{ID}$ and $RF_{CR}$. This method assumes that there is no evaluation of synergy effect between installation damage and creep deformation of geogrids. This paper describes the results of a series of experimental study, which are carried out to assess the combined effect of the installation damage and the creep deformation for the long-term design strength of geogrid reinforcements. A series of field tests was carried out to assess installation damage of various geogrids with respect to different fill materials, and then creep tests are conducted to evaluate the creep deformation of both undamaged and damaged geogrids. The results indicated that the tensile strength reduction factors, RF, considering the combined effect between the installation damage and the creep deformation is less than that calculated by the current design method.

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Nondestructive Creep Damage Evaluation of High-Temperature Pipelines by Ultrasonic Attenuation Measurement and Electric Resistance Methods (초음파 감쇠 및 전기저항 측정법에 의한 발전소 고온배관의 크리프손상 평가)

  • Lee, In-Cheol;Kil, Du-Song;Gung, Gye-Jo;Cho, Yong-Sang;Lee, Sang-Guk
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.100-107
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    • 1999
  • Due to the high temperature and pressure, the materials of pipeline in power plant are degraded by creep damage. So far, many conventional measurement techniques such as replica method, electric resistance method, adn hardness test method for creep damage have been used. Among them, the replica method has mainly been used for the inspection of components. But this technique is restricted to the applications at the surface of the objects and cannot be used to material inside. In this paper, the measuring methods of evaluation by using ultrasonic attenuation and electric resistance for the creep detection of creep damage in the form of cavities on grain boundaries or intergranular microcracks were carried out. Absolute measuring method of quantitave ultrasonic attenuation technique for 1Cr0.5Mo material degradation was analyzed for determining the creep degradation steps using life prediction formula. As a result of measurement for creep specimens, we founded that the coefficient of utrasonic attenuation was increased as the increase of creep life fracton(${phi}c$) and the decreasing rate of wlwctric resistance was also increased.

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