• Title/Summary/Keyword: 코팅 균일도

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A Comparative Study on the Local Transmittance Homogeneity of the Ocular Lens (안경 렌즈의 국소적 투과율 균일도 비교 연구)

  • Park, Sang-Kook;Ri, Hyeong-Cheol;Jang, Yun-Seog;Sung, Duk-Yong;Kang, Sung-Soo
    • Journal of Korean Ophthalmic Optics Society
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    • v.20 no.4
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    • pp.471-476
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    • 2015
  • Purpose: We have analyzed the transmittance distribution of various ocular lenses using local transmittance microscope to investigate the optical homogeneity of the lens. Methods: The local transmittance of the laser which is focused on the surface of the spectacle lens was measured by using the photo-detector, lock-in amplifier and motorized-stage. 25 multi-coated lenses with non-tinted of 5 groups and 45 multicoated lenses with tinted of 9 groups were analyzed as a sample respectively. Results: Average and deviation of local transmittance for nontinted lenses were measured almost uniformly with various refractive index and coating. However, deviation of transmittance of for tinted lenses was analyzed as about 3.7 times larger than that of non-tinted lenses. Inhomogeneity of local transmittance of for tinted lenses was also analyzed as about 3.1 times larger than that of non-tinted lenses. Conclusions: We could analyze that standard deviation of transmittance and inhomogeneity of local transmittance of for tinted lenses is larger than that of non-tinted lenses using the local transmittance microscope. These analysis using local transmittance microscope can be utilized as a way to evaluate lens performance and improve optical homogeneity.

Wear Behaviors of WC-CoCr and WC-CrC-Ni Coatings Sprayed by HVOF (고속화염 용사법으로 제조된 WC-CoCr 코팅과 WC-CrC-Ni 코팅의 내마모 거동)

  • Lee, Seoung Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.6
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    • pp.204-211
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    • 2020
  • The high-velocity oxy-fuel (HVOF) thermal spraying coating technique has been considered a promising replacement for traditional electrolytic hard chrome plating (EHC), which caused environmental pollution and lung cancer due to toxic Cr6+. In this paper, two types of cermet coatings were prepared by HVOF spraying: WC-CoCr and WC-CrC-Ni coatings. The produced coatings were analyzed extensively in terms of the micro-hardness, porosity, crystalline phase and microstructure using a hardness tester, optical microscopy, X-ray diffraction, and scanning electron microscopy (including energy dispersed spectroscopy (EDS)), respectively. The wear and friction behaviors of the coatings were evaluated comparatively by reciprocating sliding wear tests at 25 ℃, 250 ℃, and 450 ℃. The results revealed correlations among the microstructures, metallic binder matrixes, porosities, and wear performance of the coatings. For example, WC-CoCr coatings showed better sliding wear resistance than WC-CrC-Ni coatings, regardless of the test temperature due to the more homogeneous microstructure, Co-rich, Cr-rich metallic binder matrix, and lower porosity.

Performance Improvement of Hot-Air Dryer Through Optimum Round-Hole Plate (최적의 타공판을 통한 열풍건조로 성능향상 연구)

  • Seo, Eung Soo;Kim, Yongsik;Hwang, Joong Kook;Chai, Young Suck;Shim, Jaesool
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.9
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    • pp.947-954
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    • 2015
  • The homogeneous coating of a flexible film that is applied to dye-sensitized solar cells is related to the performance and durability of the product. The applied coating is obtained from the uniform temperature distribution and the mass flow rate in the nozzle of the hot air dryer. In this study, we determine the uniform temperature distribution and mass flow rate of each nozzle by performing numerical simulations to understand how various factors affect the performance of the hot air dryer. The numerical model is composed of the momentum equation for flow motion and the energy equation for temperature. In addition, we compare the numerical results to the experimental results to validate the model. Based on the results, the round-hole plate inside the hot air dryer significantly affects the uniform temperature and the mass flow rate.

차세대 나노 박막 다원계 모물질 설계 및 저마찰 코팅층 형성 기술

  • Mun, Gyeong-Il;Lee, Jang-Hun;Seon, Ju-Hyeon;Sin, Seung-Yong
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.91-92
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    • 2013
  • 산업이 고도화, 다원화, 세계화되고 있는 현대사회는 다기능성, 고물성, 극한 내구성을 가지며 환경 친화적이면서 에너지 효율을 극대화시킬 수 있는 다기능 소재의 개발을 요구하고 있다. 이러한 시점에서 다양한 물성을 동시에 발현이 가능한 코팅 소재는 향후 미래에 중요한 원천 소재로서 주목되고 있다. 특히, 환경에 의해 쉽게 물성 및 구조의 변화가 쉬운 종래의 코팅소재와는 달리, 다양한 외부환경에서도 미세 구조 및 물성을 안정적으로 유지할 수 있는 신개념의 코팅 소재의 개발이 절실히 요구되고 있다. 이를 위해서는 코팅소재의 다 성분화가 필수적이다. 최근의 코팅 기술은 2가지 이상의 물성, 특히 서로 상반되는 물성을 동시에 구현할 수 있는 소재의 개발을 요구하고 있다. 이러한 물성의 구현을 위하여 더 많은 성분으로 구성되며 더욱 복잡한 조직으로 구성된 코팅층에 대한 개발이 필요하다. 본 연구에서 목표로 하는 신 개념의 원천소재기술은 4성분계 이상의 원료 물질을 단일 타겟으로 제조하여, 단순한 코팅공정으로서 단일 코팅층 내에 다양한 성분상이 10 nm 미만 크기의 나노 결정립/나노 비정질로 구성된 나노 복합 구조로 형성되도록 하는 기술을 개발하고자 하는 것이다. 이는 복합기능 3 이상의 다기능성 부여는 물론, 그림 1에 명시되어 있는 극한 기능성(광대역 윤활성, 전자 이동 제어에 의한 온도 저항 계수 및 전기 저항 조절, 고온 열적 안정성, 내산화성, 고열전도율, 초저마찰/내구성/초고경도성 등)이 구현되도록 하는 소재 개발과 원하는 물성을 구현할 수 있는 나노 복합 코팅층의 형성 공정으로 구성된다. 다성분계 모물질의 개발이 중요한 이유는 다수의 성분 원소를 합금 상태로 형성시킴으로서, 단일 소스에 의해 다양한 원소를 동시에 스퍼터링 및 증착이 가능하도록 할 수 있다는 장점을 가지기 때문이다. 특히, 타겟의 미세구조를 나노구조화 하는것을 통해, 스퍼터링 yield의 차이가 큰 원소일지라도 균일하게 증착시킬 수 있는 방법을 제시하고자한다. 이러한 연구는 다수의 성분 타겟을 사용함으로서 장비의 복잡성, 코팅의 재현성, 대형화 등의 문제점을 본질적으로 갖고 있는 기존 PVD 공정의 문제점을 해결하기 위한 최적의 대안이라할 수 있다. 본 발표에서는 3가지 이상의 다기능성 구현을 위한 가장 중요한 원천기술이라 할 수 있는 다성분계 타겟 모물질 제조 기술과 제조된 모물질을 이용하여 제조된 저마찰 코팅층과 그 물성에 대해 소개하고자 한다.

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용융아연도금에서 Bi 첨가의 영향

  • 김선규;유정식
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2003.05a
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    • pp.20-20
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    • 2003
  • 용융아연도금은 내식성 아연코팅목적으로 산업체에서 광범위하게 사용되고 있다. 이 공정에서 아연의 배출성능이 나쁜 관계로 피처리물의 끝부분에 고드름이 생기거나 작은 구멍을 메우는 문제가 종종 발생한다. 본 연구에서는 용융아연욕에 Bi를 단독 첨가하거나 Bi와 AI을 함께 첨가하여 이 문제를 해결하였다. Bi의 첨가는 아연의 배출성능을 현저하게 증가시켰으며 0.1 wt.% Bi, 0.025~0.05 wt.% AI을 함유한 용융아연욕에서 가장 균일성이 좋은 코팅층을 얻을 수 있었다. 산업현장 적용시험 결과 아연의 수율을 향상시켰고 드로스의 형성량이 감소하였다.

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Application of Conical Type Sputtering System for Uniform coating of Ti on the dimensions-Dental Prosthesis (3차원 치과 보철물 위에 Ti 균일 코팅을 위한 Conical Type Sputtering 시스템 적용)

  • Kim, Min-Hoe;Baek, Won-Sik;Lee, Seong-Heon;Kim, Gyu-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2011.05a
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    • pp.165-166
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    • 2011
  • conical type의 sputtering 시스템으로 3차원 치과 보철물 위에 균일한 Ti 박막의 증착을 시도하였으며, 증착 변수에 따른 Ti 박막의 특성을 조사하였다.

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Deposition uniformity of 7 wt% YSZ as a thermal barrier coating with different configurational arrangement for turbine blade shape mock-up by electron beam physical vapor deposition (터빈블레이드 형상 mock-up의 기하학적 배치조건에 따른 전자빔 물리기상증착법으로 제조된 7 wt% YSZ 열차폐 코팅의 코팅 균일성)

  • Oh, Yoon-Suk;Chae, Jung-Min;Ryu, Ho-lim;Han, Yoon-Soo;An, Jong-Kee;Son, Myung-Sook;Kim, Hong-Kyu
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.6
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    • pp.308-316
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    • 2019
  • Electron beam physical vapor deposition (EBPVD) is a conventional method to fabricate thermal barrier coating (TBC) of high temperature airfoil engine parts, such as blade etc. for its high temperature structural stability from the nature of columnar growth behavior. For the high quality of TBC by EBPVD, the structural factors, such as growth behavior, thickness uniformity and so on, should be managed to obtain the coating which satisfied the required specifications of usable level of mechanical and thermal properties. In this study, the growth behavior and structure variations of 7YSZ (7 wt% yttria stabilized zirconia) coatings with different configurational deposition parameters for the specimens which have turbine blade shape mock-up were investigated. Growth behavior of coatings were studied by comparing computational modeling of evaporation behavior with actual deposition process using e-beam source.

3-Dimensional Coating Polymer Microneedles for Economical and Efficient Transdermal Drug Delivery (경제적이고 효과적인 경피 약물전달을 위한 3차원 구조의 코팅 고분자 마이크로니들)

  • Lee, Han-Sol;Park, Jung-Hwan
    • Polymer(Korea)
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    • v.38 no.3
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    • pp.391-396
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    • 2014
  • Polymer microneedles can be fabricated by a micromolding method, an easy and cost-effective method. However, it is not easy to achieve uniform coating with an aqueous coating solution due to hydrophobic surface of polymer microneedles. 3-Dimensional coating polymer microneedles could deliver more than twice as much dose as in-plane metal microneedles by increasing coating area and the number of microneedles per unit area. A uniform coating was not obtained by addition of coating additives in the coating solution. The satisfied coating was achieved by treatment of surface of polymer microneedle with metal deposition and UV/ozone, and UV/ozone treatment was an ultimate surface treatment method based on biological safety. Calcein coating polymer microneedles were prepared by using UV/ozone treatment and followed dip-coating, and they delivered calcein in porcine skin successfully after 15 min of insertion.

Development of Coating Robot Automation System Based on OLP for Radiators in PPS (페키지형 발전시스템용 라디에이터의 OLP 기반 코팅로봇 자동화시스템 개발)

  • Kim, Seon-Jin;Lee, Jong-Hwan;Lho, Tae-Jung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.2
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    • pp.585-591
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    • 2013
  • A robot automation system for coating uniformly a big radiator used in PPS(Packaged Power Station), which consists of 6-axis robot with spray gun, travelling vehicle, supply device of coating paint and thinner with pressured air, HMI controller and robot path OLP(Off-Line Programming), was developed. Experimental results on an optimum operation condition show that a coating thickness is $43{\mu}m$, which is satisfied to a design reference of $25-100{\mu}m$. A productivity of the developed coating robot automation system based on OLP is about 12.6 times of that of manual operation.

Study on the Optimization of Superhydrophobic Coating for the Durability of Gas Diffusion Layer in Alkaline Fuel Cells (알카라인 연료전지 가스확산층 내구성 향상을 위한 초발수 코팅 최적화 연구)

  • Kim, Soong Yeon;Seo, Minhye;Uhm, Sunghyun
    • Applied Chemistry for Engineering
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    • v.28 no.6
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    • pp.691-695
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    • 2017
  • Optimization study was carried out to improve the durability of the gas diffusion layer (GDL) in alkaline fuel cell cathode by the use of highly stable PDMS superhydrophobic coating. Two different commercial GDLs were selected as substrates. Coating temperature and viscosity of PDMS were controlled for the stability of structure in microporous layer of GDL as well as uniform coating according to thermal characteristics of GDL. Regardless of PDMS viscosity, highly stable superhydrophobicities were obtained with both GDLs at $200^{\circ}C$. After the accelerated test, however, 28BC GDL coated with 1000 CS PDMS showed the best durability with the lowest loss of superhydrophobicity.