• Applied Chemistry for Engineering
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• v.21 no.5
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• pp.564-569
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• 2010

Highly anti-reflective optical property has been focussed in the field of thin film and display because of increasing demands to the high transparency and clearness of optical component. In this study, to obtain anti-reflective property, the formation of aluminium oxide with nanoscaled flowerlike frame structure was introduced as oxide material monolayer on the substrate by hydrothermal synthesis through sol-gel method. The properties of coating layer were measured by the means of UV-Vis spectroscopy, FT-IR spectroscopy, XRD, and FE-SEM. The morphology of coating layer in alumina-sol coated samples was controlled by hydrothermal temperature and time with aid of ultrasound. It was found that high transparency and anti-reflective optical properties were obtained the formation of flowerlike nanoframe structure.

• Proceedings of the Korean Vacuum Society Conference
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• 2011.02a
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• pp.196-196
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• 2011

팔라듐-구리 합금 분리막은 세륨산화물로 전처리된 다공성 니켈 지지체 위에 마그네트론 스퍼터 공정과 구리리플로우 공정에 의해 제조되었다. 스퍼터 공정은 얇고 치밀한 팔라듐 합금 분리막 증착을 위해 아주 효과적이다. 본 연구에서는 고온 스퍼터 공정에 의해 증착된 팔라듐 상부에 유동성과 열적확산이 우수한 구리를 코팅한 후, 반도체 분야에서 기가 패턴 매립시 사용하는 구리리플로우 공정을 도입하였다. 구리리플로우 공정은 치밀하고 미세기공이 존재하지 않는 표면을 구현하고 무한대의 수소 투과도를 가능하게 한다. 이로써 마그네트론 스퍼터에 의해 $200^{\circ}C$에서 팔라듐과 구리를 순차적으로 코팅한 후, $700^{\circ}C$에서 2시간 구리리플로우 공정을 실시하여 $7.5{\mu}m$ 두께의 팔라듐-구리 합금 분리막이 제조되었다. 세륨산화물(CeO2)은 고온에서 장시간 운전하는 동안 다공성 니켈 지지체의 금속성분이 팔라듐 합금층으로 확산하는 금속의 확산 문제를 개선하고자 지지체와 코팅층 사이에 확산방지막으로 도입되었으며, 균일한 스퍼터 증착을 위해 평탄한 표면의 지지체를 구현하였다. 투과도 테스트는 100-400kPa 의 압력차, 673-773K 의 온도 조건에서 순수한 수소가스로 실시하였다. 표면 미세기공이 없는 치밀한 팔라듐-구리 합금 분리막은 혼합가스에서 질소의 투과 없이 수소만을 투과하는 무한대의 우수한 분리도를 나타내었으며, 상용온도 $500^{\circ}C$에서 12.6ml/$cm^2{\cdot}min{\cdot}atm$의 수소 투과 능력을 보였다. 본 연구에 의해 제조된 팔라듐-구리 합금 분리막은 표면 미세기공이 없는 치밀한 분리막 제조를 가능하게 하였으며 열팽창계수가 팔라듐과 매우 비슷한 세륨산화물($CeO_2$)로 인해 지지체층과 코팅층과의 접합력이 향상되고 수소취성에 강하고 높은 열적 안정성을 갖는다.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2009.10a
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• pp.157-157
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• 2009

Ni 도금액 내에 나노 크기의 Al 분말을 혼입 분산한 후 전기도금 공정을 이용하여 고온 내산화성 Ni-ncAl 복합층을 제조하였다. 도금액 내 나노 분말의 분산을 위한 다양한 시도가 이루어졌으며, 전착 후 도금층 내 나노 분말의 분포를 관찰하였다. 또한, 반복 열처리 테스트 후 나노 복합 도금층의 고온 내산화성을 측정하였다.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.29 no.6
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• pp.283-293
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• 2019

As applications in extreme environments such as aerospace, high-energy plasma and radio-active circumstances increases, the demand for materials that require higher melting points, higher mechanical strength and improved thermal conductivity continues to increase. Accordingly, in order to improve the oxidation/abrasion resistance of the carbon-carbon composite, which is a typical heat-resistant material, a method of using ultra high temperature ceramics was reviewed. The advantages and disadvantages of CVD coating, pack cementation and thermal plasma spraying, the simplest methods for synthesizing ultra-high temperature ceramics, were compared. As a method for applying the CVD coating method to C/C composites with complex shapes, the possibility of using thermodynamic calculation and CFD simulation was proposed. In addition, as a result of comparing the oxidation resistance of the TaC/SiC bi-layer coating and TaC/SiC multilayer coating produced by this method, the more excellent oxidation resistance of the multilayer coating on C/C was confirmed.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.9
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• pp.1027-1033
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• 2011

A VCM sheet is a metal sheet on which PET/PVC is coated for outer panels of home appliances. The purpose of this study is to obtain methods for suppressing PET tearing that occurs during the press forming of the VCM sheet. In order to identity the factors that minimize PET tearing, an FE analysis was performed. The occurrence of PET tearing cannot be predicted using the conventional forming limit diagram. PET is torn by friction between a die and sheet, which is caused by the thickening of material at a die corner. To reduce the thickening of material, the blank shape was re-designed and the thickened material at a flange was removed by a trimming process. The results of the FE-analysis involving modified process parameters showed that the thickness of the product at a die corner is distributed within the clearance of drawing and flangeforming process. A forming experiment was conducted to verify the proposed process parameters. A good final product was obtained without PET tearing of the VCM sheet.

• Korean Chemical Engineering Research
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• v.51 no.2
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• pp.214-220
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• 2013

Hydrophobic coating on a silicate-based yellow phosphor ($Sr_2SiO_4:Eu^{2+}$) was carried out by using hexamethyldisiloxane (HMDSO) precursor in an atmospheric pressure dielectric barrier discharge plasma reactor, eventually to improve the long-term stability and reliability of the phosphor. The phosphor powder samples were characterized by a scanning electron microscope (SEM), a transmission electron microscope (TEM), a fluorescence spectrophotometer and a contact angle analyzer. After the coating was prepared, the contact angle of the phosphor powder increased to $133.0^{\circ}$ for water and to $140.5^{\circ}$ for glycerol, indicating that a hydrophobic layer was formed on its surface. The phosphor coated with HMDSO exhibited photoluminescence enhancement up to 7.8%. The SEM and TEM images of the phosphor powder revealed that the plasma coating led to a morphological change from grain-like structure to smooth surface with 31~46 nm thick hydrophobic layer. The light emitting diode (3528 1 chip LED) fabricated with the coated phosphor showed a substantial enhancement in the reliability under a special test condition at $85^{\circ}C$ and 85% relative humidity for 1,000 h (85/85 testing). The plasma-mediated method proposed in this work may be applicable to the formation of 3-dimensional coating layer on irregular-shaped phosphor powder, thereby improving the reliability.

• Journal of Korean Ophthalmic Optics Society
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• v.4 no.1
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• pp.51-56
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• 1999

$TiO_2$ thin films were spin coated on commercial Nickel-Silver with 2%Ti-naphthanate toluene solution by sol-gel process. The thin films were heat-treated at $500^{\circ}C$ for 2min and then decorative-protective coating was obtained. The conditions for gold colored coating, and the morphology, microstructure and color of the coating surface were have been characterized by Optical microscope, Photospectrometer and XRD. The heating temperature of colored-$TiO_2$ coating was $500^{\circ}C$ and was preferable. The average thickness of 1 time coating was $0.24{\mu}m$ and the total thickness increased linearly as a function of the coating time. The color of amorphous colored-$TiO_2$ coating was changed from gold to dark redish gold with coating time. 'L' as lightness and 'b' were decreased to red, but 'a' was decreased to blue after increase with coating time.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.10 no.9
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• pp.2396-2401
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• 2009

This study is on development of UV-cured hard coating compounds which have more improved abrasion resistance than existing UV-cured urethane-acrylic resin, to prevent a surface of a widely used PVC tile as a constructive material from being scratched. To make a high abrasion resistant hard coating solution compared to UV-cured urethane-acrylic resin which has no abrasion resistance and been used for PVC tiles, we added powder substances of different abrasion resistant level, $Al_2O_3$(Al-160SG-3), $Al(OH)_3$(SH-8W), $SiO_2$(KS-5000), etc., to the resin, changing their contents from 10% to 30% against quantities of resin, and compounded it using Ring-Mill. After coating PVC tiles with the hard coating solution using bar-coating method that can adjust a thickness, we estimated some surface properties-abrasion resistance, pencil hardness, adhesive power, thickness of coating, and so on. As a result, a hard coating solution added 30% $Al_2O_3$ powder to the resin had the finest surface properties-the first grade in abrasion resistance, H in pencil hardness, 100% in adhesive power, and a hard coating solution which showed excellent solidity and abrasion resistance has smaller particle size, higher powder content, and thicker coating thickness.

• Korean Journal of Optics and Photonics
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• v.11 no.5
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• pp.323-329
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• 2000

In this study we have calculated an ideal complex refractive index of a TiN trim used in a layer of anl1reilecnon (I\R) coatmg, [air$ISiO_2ITiNIglass$] in the visible. Also we simulated the rellectance of lwo-layer AR coating by varying the thicknesses of TiN and $SiO_2$ layers, respecl1vely. The simolation results show that we can controllhe lowest reflectance and AR band of tile AR coating. The TIN fihns were fabricated by a RF magnetron sputtering apparalus. The chemical, structural and electrical properties of TiN fih11S were inveshgated by the Rutherford backscattering spech'oscopy (RBS), atomic force microscope (AFM) and 4-point probe. The optical properlies were inve,tigated by the spectrophotometer and vanable angle spectroscopic ellipsometer (VASE). The smface roughness of TiN flhns \vas $9~10\AA$. TIle resistivity of TiN films was TEX>$360~730\mu$\Omega $ cm. The ,toichlOllletry of TiN film was 1'1: O:N = I: 0.65 :0.95 and ilic oxygen wa~ found on ilie smface. With these experimental and simu]al1on resulLs, we deposited duo: two-layer AR coating, [air$ISiO_2ITiNIglass$] and the refleClance was under 0.5% ill the regIOn of 440-650 run. 0 run.

• Membrane Journal
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• v.29 no.5
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• pp.263-275
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• 2019

In the present study, thickness of MOR zeolite membranes was controlled by changing seed size, seeding amount, and aging time of hydrothermal solution, and then effect of membrane thickness on pervaporative ethanol dehydration for 90 wt.% ethanol-water mixture was investigated. First, nanosize MOR zeolite seeds with a diameter of 20 to 30 nm was successfully prepared by planetary milling a laboratory synthesized MOR zeolites and the coating amount was controlled by seed concentration and infiltration volume of coating solution during vacuum-assisted seeding. As seeding amount decreased, membrane thickness was reduced up to around $4{\mu}m$. The MOR zeolite membrane having a thickness of $4{\mu}m$ showed a water/ethanol separation factor of 760 and water flux of $1.0kg/m^2h$. The excellent water flux was due to the reduced membrane thickness which was derived from the nanosize seed. Therefore, it could be concluded that membrane thickness control by using nanosize seed can be a crucial factor to improve pervaporative water flux of MOR zeolite membrane.