• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.6
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• pp.1483-1495
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• 1994

A quantitative analysis of a surface roughness for a precision machining of a sculptured surface in milling process is treated under superposition theory in this paper. The geometrical surface rouhgness is calculated as a function of feed per tooth, path interval, radii of tool and cutting edge, and radii of curvatures of workiece. Through machining experiments in a 3-axis machining center, we confirmed the adequacy of the adequacy of the analysis. While cutter mark is neglegible in ball endmilling, it is significant in flat endmilling. When feed per tooth is very small, flat endmilling gives superior finish to ball endmilling. In flat endmilling, cutting condition and cutter path should be strategically chosen to balance the cutter mark height and cusp height.

• Journal of the Korea Computer Graphics Society
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• v.22 no.5
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• pp.17-26
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• 2016

This paper presents an adaptive slicing method based on merging vertical layer polylines. Firstly, we slice the input 3D polygon model uniformly with the minimum printable thickness, which results in bounding polylines of the cross section at each layer. Next, we group a set of layer polylines according to vertical connectivity. We then remove polylines in overdense area of each group. The number of layers to merge is determined by the layer thickness computed using the cusp height of the layer. A set of layer polylines are merged into a single polyline by removing the polylines within the layer thickness. The proposed method maintains the shape features as well as reduces the printing time. For evaluation, we sliced ten 3D polygon models using our method and a global adaptive slicing method and measured the total length of polylines which determines the printing time. The result showed that the total length from our method was shorter than the other method for all ten models, which meant that our method achieved less printing time.