• Korean Chemical Engineering Research
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• v.48 no.4
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• pp.490-498
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• 2010

The optimum mold design and the optimum process condition were constructed upon executing process simulation of rubber injection molding with the commercial CAE program of MOLDFLOW(Ver. 5.2) in order to solve the process-problems of K company relating to air-traps and short-shots. The former occurs at the cavity edge of torque-rod-bush and the latter takes place for the injection molding of dynamic dampers. As a result the process problem relating to air traps was solved by optimizing edge-angle and the number of gates to prevent the flow congestion of flow-front and to make the flow-front movement unaffected by congestion. For dynamic dampers of K company the unmolded flaw caused by their unfilled cavity was corrected by installing the air-vent at the confronting locations of both upstream and downstream of flow-front where air traps frequently occur. Besides the unmolded flaws were rectified by altering the position of gate from the upper to the middle or by increasing the number of gates. Thus the process problems of K company relating to air-traps and short-shots of torque-rod-bush and dynamic dampers, respectively, were solved by proper altering of mold design with process simulation of rubber injection molding.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.24 no.12
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• pp.1570-1579
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• 2000

Finite element analysis of fluid flow with moving free surface has been carried out in two and tree dimensions. The new VOF-based numerical algorithm that has been proposed by the present authors was applied to several 2-D and 3-D free surface flow problems. The proposed free surface tracking scheme is based on two numerical tools that have been newly introduced by the present authots; the orientation vector to represent the free surface orientation in each cell and the baby-cell to determine the fluid volume flux at each cell boundary. The proposed numerical algorithm has been applied to 2-D and 3-D cavity filling and sloshing problems, which demonstrated versatility and effectiveness of the new free surface tracking scheme as well as the overall solution procedure. The proposed numerical algorithm resolved successfully the interacting free surface with each other. The simulated results demonstrated the applicability of proposed numerical algorithm to the practical problems of large free surface motion. Also, it has been demonstrated that the proposed free surface tracking scheme can be easily implemented in any irregular non-uniform grid systems and can be extended to the 3-D free surface flow problem without additional efforts.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.1
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• pp.21-26
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• 2014

When iodine container for dental mouth treatment is opened, thread for treatment is cut by the blade in cap of container. Due to the problem of corrosion in a short period time after the reaction of metal blade to iodine solution, it gives impact on patient hygiene. In order to solve the problem, alternative products such as ceramic blade are developed and produced recently. In case of ceramic blade, it is produced by handwork and machine work. In this study, for the quantity production of ceramic blade with powder injection molding, we proposed a delivery system to have uniform charge of 20 cavity. Using Moldflow, simulation on 20 Cavity flow was performed. And then the mold was obtained through mold production and modification.(based on simulation) After injection molding, debinder, sintering process was achieved for ceramic blade, and the cap product was completed via insert injection on ceramic blade. In this study, we verified possibility of quantity production of ceramic blade which showed effective performance for cutting.