• Journal of the Korea Academia-Industrial cooperation Society
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• v.4 no.3
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• pp.172-176
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• 2003

In this paper, we studied the effects of mold temperature on the microstructure of injection molded parts. The weld line decreases in length and width as mold temperature increases. We investigated the dimensional stability of the parts made of two kinds of resin(polypropylene and polystyrene) by varying the mold temperature. As the mold temperature is high, both the shrinkage ratio and the thickness difference for the PS parts decreases. But the observation of PP parts shows a tendency to increase. The easiness of cavity filling and transcription of the mold texture is improved as the mold temperature is high.

• Proceedings of the KIEE Conference
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• 1999.07e
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• pp.2459-2461
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• 1999

FDTD(Finite-Difference Time-Domain) 방법을 이용하여 마이크로웨이브 오븐 내부 전자파를 해석하였고, 열전달방정식을 이용하여 부하의 열 분포를 해석하였다. 다양한 형태의 오프닝구조를 갖는 캐비티에 관하여 수치계산을 수행하였고, 서로 다른 종류의 부하가 존재할 때 부하의 온도 분포가 어떻게 변화하는지 알아보았다. 또한 마그네트론의 안테나와 캡이 존재하는 실제 웨이브가이드를 모델링하여 수치 계산한 후, 적외선사진에 의한 부하의 온도분포와 비교하였다.

• Polymer(Korea)
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• v.38 no.2
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• pp.193-198
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• 2014

Lens and DVD require high quality of optical property. Conventional injection molded products contain high residual stress and this invokes birefringence since high cavity pressure and high temperature variation are involved in a molding process. Thus these products are often molded by injection compression molding in order to minimize the residual stress through reducing cavity pressure and uniform cavity pressure. In this study, molding parameters affecting molding quality such as property uniformity in injection compression molding were investigated through experiment. Molding quality deviations among the cavities in multi-cavity mold were also studied. Transparent resins, PC and PS were used in this study. Compression gap, compression speed, compression force, and compression delay time for processing variables in injection compression molding were applied in experiment. Compression force, compression delay time, and compression gap significantly affected the optical property of product. The degree of influence of process variable on the product quality was different in different resins. This implies that the optimal operational conditions in injection compression molding existed for each resin according to flow property.

• Proceedings of the KIEE Conference
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• 2000.11c
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• pp.500-502
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• 2000

고온 초전도 YBCO 박막을 Nd:YAG 레이저를 이용하여 MgO 기판에 증착시켰다. 박막을 마이크로스트립형 통신소자로 제작하기 위해 포토리스그래피 방법으로 습식 에칭을 시켰다. 제작된 박막에 접지면을 입히기 위해 스퍼터링 방식으로 Ti 충을 30 nm 증착하고, 열 증발기로 Ag를 $2{\mu}m$ 정도로 증착을 시켰다. 소자의 주파수 응답을 측정하기 위해 캐비티를 제작하여 측정하였다. 제작된 필터의 중심 주파수는 14 GHz이다. 박막을 냉각시켜며 그 중심 주파수를 측정하여 임계 온도를 측정할 수 있었다. 필터는 두 가지 디자인을 이용하였으며, 임계 온도에서의 중심주파수가 일정하게 이동함을 관찰할 수 있었다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.4 no.3
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• pp.183-188
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• 2003

Non-molding and welding line happen by the assembly of gas at the connector terminal. There is not good phenomenon of burr by increasing the over injection pressure, the temperatures of die and resin to prevent from them. Therefore, the connector mold to apply the vacuum molding system is developed in this study. The vacuum pressure is controlled systematically with the optimum conditions in the important ingredients of injection molding that are the temperatures of melting resin and die and cooling condition. The badness in charging is cleared by making a vacuum to non-charging part of the deep bottom part of each cavity. And the vacuum system to reduce the cycle time is applied as the study envelopment of molding work. So, the good product and the productivity improvement can be obtained in this study.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.48 no.1
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• pp.43-53
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• 2020

The effect of the relative location between pre-swirl nozzle and receiver hole on the performance of radial on-board injection type pre-swirl system was analyzed. In this study, tendency of the change of discharge coefficient and temperature drop efficiency were analyzed for 20 design points through the combination of 5 pre-swirl nozzle location and 4 receiver hole location. Discharge coefficient of system tended to be similar to the pressure ratio of the pre-swirl nozzle. System performance variation occurred as the flow structure in the cavity was affected by the surface, and the influence of the stationary surface is greater than that of the rotating surface. Discharge coefficient of system changed -1.39% to 1.25% and temperature drop efficiency changed -5.41% to 2.94% refer to reference design point.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.4 no.3
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• pp.164-167
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• 2003

In this study, we developed the mold for the plastic cavity filter which is a kind of a wireless communication device. Since the cavity filter is made of aluminium, the cost of fabrication is high and the production rate is low. But we can produce plastic cavity filter part by injection molding process with the mold which was designed by our team. The dimension and surface quality of plastic cavity filter was investigated by varying the molding method (conventional and MmSH process) and two different types of resin(PC/ABS and ABS). In case of ABS part, the shrinkage of the inner partition walls was decreased when we adopted MmSH method. The weight of both ABS and PC/ABS parts increased and the surface roughness decreased with MmSH process.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.10a
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• pp.54-57
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• 2004

Almost all injection molds have multi-cavity runner for mass production, which are designed with geometrically balanced runner system in order to minimize filling imbalance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalances have sometimes been observed. These filling imbalances have historically been considered as result of uneven mold temperature and mold deflection, but it actually results from non-symmetrically shear, pressure, temperature distribution within melt material as it flows through the runner system. Filling imbalance could be decreased by modifying processing conditions that are related to shear, pressure, temperature such as injection rate, mold temperature, injection pressure, melt temperature. In this study, a series of experiment was conducted using Taguchi method to determine which processing condition influence as the primary cause of filling imbalance in geometrically balanced runner system. As a result of experiments, this paper could present an optimal processing condition to minimize variable that brings about filling imbalance geometrically balanced runner system

• Design & Manufacturing
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• v.2 no.5
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• pp.30-33
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• 2008

Injection Molding is the most effective process for mass production of plastic parts. The injection molding process is composed with several steps such as Filling, Packing, Holding, Cooling, Ejecting. Among them, filling and packing process should be considered carefully to improve accuracy of dimension, surface quality of plastic parts. Usually the quality above-mentioned is managed with weight of part after molding on the field. In this paper, a series of experiment for molding automotive front bumper was conducted with cavitity temperature sensor to optimize switch-over time(V-P switching), hot runner vale gate sequence time during filling and packing step for the purpose of uniform quality, weight at every molding. As a result, it was found that it is effective method to use temperature sensor in injection molding for quality control of plastic molding.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.10a
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• pp.72-75
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• 2003

Almost all injection molds have multi-cavity runner system for productivity and are designed with geometrically balanced runner system in order to minimize filling imbalance between cavity to cavity during processing. However, filling imbalances have been observed though geometrically balanced runner lay-out are used. Generally, these filling imbalances are due to thermal unbalance, viscosity, characteristic of polymers and so on. These kinds of filling imbalances has already been reported by Beaumont[1] since 1997. In this study, we presented filling imbalaces in balanced runner that has unnary branch type lay-out through experimental tests. As a result of experiments, we could present the processing conditions for the balanced filling in geometrically balanced runner that has unnary branch type lay-out