• Title/Summary/Keyword: 캐비테이션 침식

Search Result 58, Processing Time 0.021 seconds

Electrochemical Characteristics with Cavitation Amplitude Under Cavitation Erosion of 6061-T6 in Seawater (Al 6061-T6 합금의 해수 내 캐비테이션 진폭에 따른 캐비테이션-침식 조건하에서 전기화학적 특성)

  • Hwang, Hyun-Kyu;Kim, Seong-Jong
    • Corrosion Science and Technology
    • /
    • v.19 no.6
    • /
    • pp.318-325
    • /
    • 2020
  • Generally, Al alloys of 5000 and 6000 series show excellent weldability, workability, and specific strength, and are widely used in ship building. A combined experiment via cavitation erosion and corrosion damage involving 6061-T6 Al alloy was performed using potentiodynamic polarization under cavitation erosion (hybrid experiments) with amplitude (cavitation strength). The corrosion current density was approximately 52-fold higher at 30 μm than under static conditions, suggesting that the amplitude greatly affected the damage. The degree of damage increased with increasing cavitation amplitude. After the hybrid experiment, the corrosion rate was compared according to the weight loss and damage depth, and the relationship between the two values was expressed as alpha value. The alpha (α) values at amplitudes of 5 μm, 10 μm and 30 μm were 5.11, 12.81 and 8.74, respectively, suggesting that the α value at 10 μm was greater than at 5 μm, and indicating local corrosion damage. However, the α value at 30 μm was smaller than that of 10 μm, which is attributed to higher damage via uniform corrosion than damage induced by local corrosion.

Stress Corrosion Cracking Behavior under Cavitation Erosion-Corrosion in Sea Water-Part (I) (해수환경중 캐비테이션 침식 -부식 하에서의 응력부식균열거동(I))

  • 안석환;임우조
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.36 no.2
    • /
    • pp.132-138
    • /
    • 2000
  • The effect of fluid flow on corrosion and erosion-corrosion of metal is a well-recognized phenomenon in pipelines and machinery equipment, and so on. Not only are fluid hydrodynamics important, but also the corrosiveness of the process or production stream affects the corrosion system. Recent research demonstrates that it is possible to erosion-corrosion(E/C) phenomena in terms of hydrodynamics, electrochemical corrosion kinetics and film growth/removal phenomena. Stress corrosion cracking behavior under cavitation erosion-corrosion of mild steel(SS41) was investigated of base metal and weldment under loaded stress. Main result obtained are as follows : 1) The cavitation erosion sensitivity of base metal affected weight loss is more susceptive than heat affected zone, 2) The corrosion sensitivity affected weight loss of welding heat cycle is less susceptive on stress corrosion under cavitation erosion-corrosion than stress corrosion.

  • PDF

Influence of Lubricating Oil Environments on Behavior of Cavitation Erosion for Alloy Metals of Bearing (베어링 합금재에 대한 캐비테이션 침식 거동에 미치는 윤활제 환경의 영향)

  • 임우조;이진열
    • Tribology and Lubricants
    • /
    • v.9 no.1
    • /
    • pp.55-61
    • /
    • 1993
  • Recently, due to the erosion damage that were generated increasingly at alloy metals of slide bearing by cavity of lubricating oil with tendency of high speed and high output of reciprocating engine, there is a need to study the process on the formation of cavitation erosion, and the characteristic of cavitation erosion at lubricating oil environments under various condition for marine ship. Therefore, the apparatus of cavitation erosion experiment used 20 KHz, $24 \mu m$ piezoelectric vibrator. The main results obtained through this test method are as follows: 1. The max. erosion rate at lubricating oil environments was related to the change of space, oil film thickness, and shown to tendency of gear oil>system oil>turbine oil>mixed oil environments with different viscosity. 2. The pitted hole by cavitation erosion at high viscosity oil environments became small and deep, and in addition to, they appeared to be wide and shallow at low viscosity.

Evaluation of Cavitation Characteristics of 5083-O Al Alloy with Amplitude (5083-O 알루미늄 합금의 진폭에 따른 캐비테이션 침식 특성 평가)

  • Lee, Seung Jun;Kim, Seong Jong
    • Corrosion Science and Technology
    • /
    • v.11 no.5
    • /
    • pp.205-212
    • /
    • 2012
  • With recent advances in engineering and technology, a damage on industrial machineries performing high-speed and high-power requirements has become a problem. There is an increasing possibility of cavitation damage, especially in pumps, propellers and high-speed vessels in a flowing liquid accordingly. There are several factors affecting cavitation damage on materials, including viscosity, pressure, temperature, amplitude applied. In this study, effects of cavity pressure in seawater on the damage for 5083-O aluminium alloy were evaluated by modulating amplitude. Trend of the damage with respect to time and amplitude was analyzed comparatively, and surface degradation of specimens was investigated by using Scanning Electron Microscope(SEM) and 3D microscope. The result reveals that the amount of the damage increased consistently with the increase in time and amplitude while the plastic deformation zone where no appreciable damage occurred was in less than 30 minutes.

Cavitation-erosion Resistance of Stabilized Stainless Steel with Niobium Addition in Sea Water Environment (해수 내 캐비테이션-침식 저항성에 미치는 스테인리스강의 Nb 첨가의 영향)

  • Choi, Yong-Won;Han, Min-Su;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
    • /
    • v.49 no.3
    • /
    • pp.274-279
    • /
    • 2016
  • Stainless steel is widely used in various industries due to its excellent anti-corrosion characteristics. However, if the stainless steel is exposed to high speed fluid flow and chloride ion in the marine environment, corrosion and cavitation damage occurred on the surface easily. Therefore, to prevent these problems, stabilzed stainless steel is applied to offshore and shipbuilding industries. In this study, stabilized stainless steel specimen was made by 19%Cr-9%Ni with different Nb contents (0.29%, 0.46% and 0.71%). And then, their cavitation characteristics were investigated. As a result, the characteristics of cavitation resistance of stainless steel could be improved by increasing Nb contents.

Influence of Shot Peening on Cavitation Erosion Resistance of Gray Cast Iron (쇼트피닝이 회주철의 캐비테이션 침식 저항성에 미치는 영향)

  • Park, Il-Cho
    • Corrosion Science and Technology
    • /
    • v.20 no.3
    • /
    • pp.143-151
    • /
    • 2021
  • In this study, optimal shot peening process conditions were investigated for improving the cavitation erosion resistance of gray cast iron under a marine environment. Shot peening was performed with variables of injection pressure and injection time. The durability was then evaluated through cavitation erosion test which was conducted according to the modified ASTM G-32 standard. The tendency of cavitation erosion damage according to shot peening process condition was investigated through weight loss rate, surface and cross-sectional analysis of the specimen before and after the test. As a result, the shot peening process condition that could minimize cavitation erosion was when the injection pressure was the lowest and when the injection time was the shortest. This was because the flake graphite exposed on the gray cast iron surface could be easily removed under such condition. Therefore, the notch effect can be prevented by surface modification. In addition, the cavitation erosion damage mechanism of gray cast iron was discussed in detail.

Characteristics of Cavitation-Erosion Damage with Amplitude in Seawater of 5052-O Al Alloy for Ship (선박용 5052-O 알루미늄 합금의 해수 내 진폭 변수에 따른 캐비테이션-침식 손상 특성)

  • Yang, Ye-Jin;Kim, Seong-Jong
    • Corrosion Science and Technology
    • /
    • v.19 no.5
    • /
    • pp.239-249
    • /
    • 2020
  • The characteristics of cavitation-erosion damage with changes in the amplitude of 5052-O aluminum alloy for ships were investigated in a seawater environment. In the cavitation-erosion experiment, the cavitation environment was created using a vibration-generating device with a piezo-electric effect. The amplitudes of 5 ㎛, 10 ㎛, and 30 ㎛ were created by changing the geometric shape of the cavitation horn. The resistance characteristics of cavitation-erosion damage were evaluated by weight loss and pitting area. The damaged surface was analyzed using scanning electron microscopy (SEM) and 3D optical microscopy. As the amplitude increased, the amount of damage and the area of the damaged surface increased, and the damage was concentrated at the center and edge of the specimen. The pit was created after the initial incubation period with increasing experimental time, and then the pits were merged to grow and propagate into craters, and eventually, the surface was detached and damaged. The cavitation-erosion damage after 30 minutes with amplitude of 10 ㎛ and 30 ㎛ was 1.48 and 2.21 times compared to 5 ㎛, respectively.

공업용수배관의 캐비테이션-침식특성에 관한 연구 ( 1 ) ( Study on the Charactistics of Cavitation Erosion for Industrial Water Piping ( 1 ) )

  • 김윤곤
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.30 no.4
    • /
    • pp.312-319
    • /
    • 1994
  • Recently, with the rapid development in the industries such as an iron mill and chemical plants, there is enlarged by the use of the piping. Sepecially, the piping connected with a fluid, if it is increase the speed of running fluid, ought to generate cavitation phenomenon with unbalanced pressure. So, the cavitation phenomenon cause serious damage of the piping, because it generate erosion and corrosion in the piping. In this study, the steel pipe piping water (SPPW) and SPPW on weldment were tested by using of cavitation-erosion test apparatus with nozzle and were investigated under the marine environment of liquid. (specific resistance : 25 $Omega$. cm) The main results obtained are as follows : 1) The total weight loss and weight loss rate of affected zone of weldment by corrosion-erosion in the sea water are more increased than that of base metal. 2) The electrode potential by corrosion-erosion in the sea water becomes less noble than that of base metal, and current density is more increased. 3) As time goes by, the total weight loss and weight loss rate by cavitation erosion-corrosion in air-liquid 2 phase flow become more increased then those in only liquid solution. but these values turn to be decreased.

  • PDF

Stress Corrosion Cracking Behavior under Cavitation Erosion-Corrosion in Sea Water-Part (II) (해수환경중 캐비테이션 침식-부식 하에서의 응력부식균열 거동 (II))

  • 안석환;임우조
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.36 no.2
    • /
    • pp.139-146
    • /
    • 2000
  • Cavitation can occur in pipes when liquid is moving at high velocity, especially at pittings where the smooth bore of the pipe is interrupted. The effect is usually to produce pitting on the downstream side of the turbulence. However, stress corrosion cracking behavior under cavitation erosion-corrosion was neatly unknown. In this study, therefore, some were investigated of stress corrosion cracking behavior, others were stress corrosion cracking behavior under cavitation erosion-corrosion of water injection. And datas obtained as the results of experiment were compared between the two. Mainresult obtained are as follows: 1) Stress corrosion cracking growth rate of heat affected zone under cavitation erosion-corrosion becomes most rapid, and stress intensity factor $K_1$becomes most high. 2) Stress corrosion cracking growth mechanism by cavitation erosion-corrosion is judgement on the strength of the film rupture model and the tunnel model. 3) The range of potential as passivation of heat affected zone is less noble than that of base metal, and that value is smaller. 4) Corrosion potential under cavitation erosion-corrosion in loaded stress is less noble than that of stress corrosion, and corrosion current density is higher.

  • PDF

광역상수도 관련 취수장 및 가압장의 운영자료 조사 및 분석

  • 노형운;박종문;이영범;이영호
    • The KSFM Journal of Fluid Machinery
    • /
    • v.5 no.2 s.15
    • /
    • pp.73-80
    • /
    • 2002
  • 운영 자료의 조사$\cdot$분석을 위해 수도권 광역상수도의 취수장, 가압장 및 정수장들을 발문하여 각 펌프장에서 관리하고 있는 운전일보, 기기이력카드 등과 한국수자원공사에서 발간하는 월보 및 년보와 각 단계별 실시설계 보고서 및 준공도소를 수집하여 통계 처리한 결과를 요약하여 보면 다음과 같다. 각 단계별 수도권 광역상수도의 취수량 및 송수량은 운영을 시작한 초기부터 1990년까지 증가하다가 점점 수량이 감소하는 추세이다. 팔당 1 취수펌프장은 계획 취수량의 $95.5\%$, 2 취수펌프장은 $89.8\%$를 공급한 후 계속 감소되었고 설계 시 $100\%$의 용수량을 만족시키지 못하고 있다. 이러한 현상은 최근 IMF로 인하여 건설경기 둔화와 용수 수요량이 감소하였을뿐만 아니라 지방자치단체별로 취수펌프장을 독자적으로 건설하여 수요량 감소가 심화되었기 때문인 것으로 판단된다. 각 단계별 광역상수도 중 펌프의 운전토출압력과 운전흡입압력으로 부터 전양정을 계산하여 보면 설계된정격양정보다 낮은 수치인 저양정$\cdot$대유량으로 운전되고 있음을 알 수 있다. 이러한 운전은 캐비테이션을 발생시키고 이로 인하여 임펠러에 침식이나 균열이 발생하여 10년에 한번씩은 임페러를 교체한 것으로 나타났다. 그리고 펌프의 교체 주기는 $15\~20$년인 것으로 조사되었다.