• Title/Summary/Keyword: 카트리지 히터

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A Study on Cartridge heater design for heating Hotplate to uniform surface temperature (핫플레이트를 균일온도로 가열하기 위한 카트리지히터 제작에 관한 연구)

  • Hong, Jae-Tack;Choi, Shin-Hyeong;Lee, Bong-Seob;Lee, Jin
    • Proceedings of the KIPE Conference
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    • 2018.07a
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    • pp.440-441
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    • 2018
  • 본 연구에서는 핫플레이트를 균일한 표면 온도로 가열시키기 위한 카트리지 히터의 설계를 시도하였다. 이를 위하여 1. 표면 전력밀도 및 전열선 전력밀도에 따른 발열온도 측정 실험 2. 카트리지 히터의 분할 영역과 전열선 권선 비율에 따른 온도 측정 실험을 실시하여 온도분포형 카트리지 히터의 설계 사양을 선정하였다. 또한 이렇게 설계한 카트리지 히터를 직접 제작하여 기존의 표준형 카트리지 히터와의 성능 비교 측정 실험을 실시하여, 본 연구에서 제시한 방법으로 제작한 카트리지 히터의 표면 온도 균일도가 우수함(표면 온도차 ${\leq}1.25[^{\circ}C]$)을 증명하였다.

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Optimum design of injection mold heater for uniform curing of LSR seal for waterproof connector (방수 커넥터용 LSR Seal의 균일 경화를 위한 사출 금형 히터의 최적 설계)

  • Song, Min-Jae;Cha, Baeg-Soon;Hong, Seok-Kwan;Ko, Young-Bae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.7
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    • pp.310-315
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    • 2017
  • Automotive waterproof connectors are highly functional parts that must be air-tight in a complex environment. In the LSR multi-cavity injection molding process for manufacturing waterproof connectors, it is important to maintain a uniform curing temperature between the cavities in order to obtain a quality product. For this purpose, we designed the capacity of the cartridge heater differently for each position, and then linked the heat transfer analysis and optimization module to obtain the optimal cartridge heater capacity. As a result of the optimization analysis, the temperature deviation between cavities was decreased from $13.1^{\circ}C$ to $8.1^{\circ}C$ compared with the case in which constant heater capacity was applied, so that the design criterion could be satisfied within a temperature deviation of $10^{\circ}C$ for uniform curing. This study suggests that this method can be applied efficiently to the design of a large area multi-cavity LSR mold heater.

Thermal Analysis of Hot Roller in a Dry Film Laminator (건식 필름 적층 성형기에서 고온 롤러의 열해석)

  • Im, Gwang-Ok;Lee, Gwan-Su
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.7
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    • pp.975-980
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    • 2001
  • The thermal analysis of the hot roller in a dry film laminator is studied numerically by steady-state two-dimensional heat transfer. In the laminating process for PDP glass or PCB, the temperature distributions in a hot roller are presented considering the effects of the roller rotation speed and the inner and outer radii of the roller. The results show that the temperature distributions are strongly dependent on Peclet number. If Pe number becomes larger, the iso-thermal lines are more concentric about the rotating axis and the temperature difference on the hot roller surface decreases exponentially. It also shows that if the contact angle between the roller and the film becomes smaller the temperature difference becomes smaller. However, the changes of the rollers inner or outer radius have little effect on the temperature difference.

Heat Transfer Enhancement of Water Spray Cooling by the Surface Roughness Effect (표면거칠기 효과에 따른 스프레이 냉각의 열전달 향상 연구)

  • Lee, Jung-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.2
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    • pp.203-212
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    • 2010
  • Water spray cooling has been widely used in a variety of industrial applications. The present study concentrated on quantitative measurements of the heat flux and heat transfer coefficient by water spray as it impinges on the rough surface of a hot steel plate at $900^{\circ}C$. A novel experimental technique was developed for a hightemperature heat flux gauge with a test block, cartridge heaters, and thermocouples that was used to measure the surface heat flux information on the hot steel plate for local heat flux measurements. The roles of the surface roughness on heat transfer are presented in this paper for well-characterized four rough surfaces with average rms roughness heights of $40-80{\mu}M$. The results show that the local heat transfer for rough surfaces is higher than that for a smooth surface. Heat transfer can be significantly increased by the presence of surface roughness elements, which can disrupt the thin thermal boundary layer. In addition, the heat transfer enhancement mechanism on a rough surface can be investigated by a different boiling regime.

Effect of Water Temperature on Heat Transfer Characteristic of Spray Cooling on Hot Steel Plate (냉각수온 효과에 따른 고온 강판의 스프레이 냉각 열전달 특성 연구)

  • Lee, Jung-Ho;Yu, Cheong-Hwan;Park, Sang-Jin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.35 no.5
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    • pp.503-511
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    • 2011
  • Water spray cooling is a significant technology for cooling of materials from high-temperature up to $900^{\circ}C$. The effects of cooling water temperature on spray cooling are mainly provided for hot steel plate cooling applications in this study. The heat flux measurements are introduced by a novel experimental technique that has a function of heat flux gauge in which test block assemblies are used to measure the heat flux distribution on the surface. The spray is produced by a fullcone nozzle and experiments are performed at fixed water impact density of G and fixed nozzle-totarget spacing. The results show that effects of water temperature on forced boiling heat transfer characteristics are presented for five different water temperatures between 5 to $45^{\circ}C$. The local heat flux curves and heat transfer coefficients are also provided to a benchmark data for the actual spray cooling of hot steel plate cooling applications.

Fabrication of Thermoelectric Module and Analysis of its Power Generation Characteristics (열전발전소자 제작 및 발전특성 분석)

  • Choi, Taeho;Kim, Tae Young
    • Journal of Convergence for Information Technology
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    • v.11 no.2
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    • pp.90-97
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    • 2021
  • In this study, a Bi2Te3 thermoelectric generator (TEG) was fabricated to convert unused thermal energy into useful electrical energy. For the performance test, a dedicated experiment device consisting of a heating block operating with cartridge heaters and a cooling block through which a refrigerant flows was constructed. A 3×3 array of thermocouples was mounted on the heating block and the cooling block, respectively, to derive the temperature fields and heat transfer rate onto both sides of the TEG. Experiments were conducted for a total of 9 temperature differences, obtaining V-I and P-R curves. The results of 7 variables including Seebeck coefficients that have a major effect on performance were presented as a function of the temperature difference. The feasibility of the energy recovery performance of the developed TEG was verified from the maximum power output of 7.5W and conversion efficiency of 11.3%.