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괘선/구부림 가공과 종이물성과의 상관관계에 관한 연구

  • 조신환;이종필;정길숙;박광만;박광만;정도영
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2000.11a
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    • pp.42-42
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    • 2000
  • 패선/구부림 가공은 백판지의 후가공의 일부분으로서 통상적으로 고평량인 백판지를 소비 자에게 맞는 형태로 가공하는 한 공정으로서 접는 공정을 용이하게 하기 위하여 종이 표면 에 패선을 넣어 구부려 접게 되는데 이때 구부리는 면의 표면적의 증가와 내부에서 외부로 향하는 Stress 에 의하여 종이의 표면층이 터지는 현상이 발생하기도 한다.이러한 터짐을 방지하면서 구부립 가공을 하기 위하여 백판지에 요구되는 특성은 여러 가지가 있으며 특히 고평량인 경우에는 종이가 구부러지면서 변형이 크게되는 만큼 외부로 밀리는 힘이 더욱크 게 작용하게 되고 이 힘을 충분히 수용할 수 있는 종이 자체의 강도가 펼요하게 되는데 본 연구에서는 다층판지의 원료특성과 판지특성등이 패션/구부림 가공적성과 연관성을 밝혀내 어 향후 연구방향의 기초를 삼고자 한다. 본 실험에서는 실험실적 결과와 실제 제품에서와의 차이를 최소화 하기 위하여 현장에서 생산되는 백판지를 사용하였으며 백판지의 각층을 구성하는 원료특성과의 상관관계까지 고 려하여 대전공장에서 생산되는 원료의 특성을 분석하고 같은 시간대의 제품과 비교펑가하는 방법을 취하였다. 각각의 원료 특성과 제품특성 (구부러짐 특성) . 공정조건등의 자료를 일정기간 취합하여 S Statisca 를 사용한 통계분석을 하였으며 1차 분석 결과 종이무성에 미치는 영향이 큰 수분 함량과 표면층의 원료구성 (Softwood 함량) 이 일차적으로 영향을 크게 미치며 종이 특성 으로는 CD 방향 터짐과 관련하여 MD 방향 인장, 내절, CD방향 강성등이 상관관계지수 0 0.7 이상으로 비교적 관계가 깊은 것으로 나타나며 인장과 신장율의 곱인 Toughness는 상 대적으로 낮아 터짐 지수로 활용하기는 어려울 것으로 판단되며 또한 신장율도 0.5 수준으 로 나타나며 패선구부러짐에 따른 층간구조변화에 따른 층간결합력이 영향이 있을 것으로 추측은 되었으나 분석결과 0.5 수준인 것으로 나타났다. 또한 CD 방향과 MD 방향의 터짐 성 상관관계도 0.5 이상인 것으로 나타나 섬유배향성도 패선/구부림 가공적성과 관련이 있 는 것으로 나타남으로서 패선/구부림 적성향상은 원료뿐만 아니라 초지공정조건에서도 향상 될 수 있는 것으로 나타났다. 향후 보다 세분화한 분석 및 도공층의 역할이 펼요할 것으로 판단되며 또한 지층구조분석 을 통한 Modeling 도 필요한 것으로 판단된다.

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XRD study of the layered structure compounds [Zn${(H_2O)}_6$] (${(C_{n}H_{2n+1}SO_3)}_2$ (층상구조인 [Zn${(H_2O)}_6$ (${(C_{n}H_{2n+1}SO_3)}_2$ 화합물에 대한 X-선 회절 연구)

  • 박용준;박양순;이종규;박성훈;전태현;허영덕
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.10 no.4
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    • pp.318-323
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    • 2000
  • The intercalated compounds of alkylsulfonates into hydrated zinc were synthesized. From the high temperature powder X-ray diffraction (HTXRD), FT-IR, and molecular size, the temperature dependence of orientation for the intercalated alkylsulfonates were determined. In the temperatures range 1, alkylsulfonates were intercalated into hexa aqua zinc layer with the bilayer structure of $32.9^{\circ}$angle for ${Zn(H_2O_4]^{2+}[C_nH_{2n+1}SO_3]_2\;^-$. In the temperatures range 2, alkylsulfonates were intercalated into tetra aqua zinc layer with the bilayer structure of $55.2^{\circ}$angle for ${Zn(C_nH_{2n+1}SO_3)_2$. In the temperatures range 3, alkylsulfonates were directly bonded to zinc ion with the bilayer structure of $76.5^{\circ}$angle for ${Zn(C_nH_{2n+1}SO_3)_2$.

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Numerical Investigation of the Progressive Failure Behavior of the Composite Dovetail Specimens under a Tensile Load (인장하중을 받는 복합재료 도브테일 요소의 점진적인 파손해석)

  • Park, Shin-Mu;Noh, Hong-Kyun;Lim, Jae Hyuk;Choi, Yun-Hyuk
    • Composites Research
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    • v.34 no.6
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    • pp.337-344
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    • 2021
  • In this study, the progressive failure behavior of the composite fan blade dovetail element under tensile loading is numerically investigated through finite element(FE) simulation. The accuracy of prediction by FE simulation is verified through tensile testing. The dovetail element is one of the joints for coupling the fan blade with the disk in a turbofan engine. The dovetail element is usually made of a metal material such as titanium, but the application of composite material is being studied for weight reduction reasons. However, manufacturing defects such as drop-off ply and resin pocket inevitably occur in realizing complex shapes of the fan blade made by composite materials. To investigate the effect of these manufacturing defects on the composite fan blade dovetail element, we performed numerical simulation with FE model to compare the prediction of the FE model and the tensile test results. At this time, the cohesive zone model is used to simulate the delamination behavior. Finally, we found that FE simulation results agree with test results when considering thermal residual stress and through-thickness compression enhancement effect.

Organically Modified Vermiculite-Poly(Ethylene Terephthalate) Nanocomposites (유기물로 개질한 나노점토-폴리(에틸렌 테레프탈레이트) 복합재료의 기계적 특성)

  • Hai Anh Thi Le;Yong Tae Park
    • Composites Research
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    • v.36 no.4
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    • pp.275-280
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    • 2023
  • Because polymer-based composites are lightweight and have excellent properties, their demand is growing rapidly as a way to fulfill properties that are difficult to achieve with a single material. As a result, there has been a lot of research on polymer nanocomposites, which are made by dispersing particles with a size of 1-100 nm in a polymer matrix. In addition, many nanocomposites using thermoplastic resins as matrix materials are being studied. In this study, poly(ethylene terephthalate) (PET)-based nanocomposites containing organic nanoclays modified with cetyltrimethylammonium bromide (CTAB) as interlayer materials were prepared. Among various nanoclays, vermiculite (VMT) has been studied to increase the mechanical and thermal properties of polymeric materials due to its low cost, abundant reserves and unique properties. However, the strong interlayer bonding of VMT has limited its utilization due to its poor exfoliation and dispersion performance within polymer matrices. In this study, the mechanical properties of the VMT content were confirmed by tensile tests, the dispersion of VMT particles in the PET matrix was evaluated by TEM cross-sectional images, and the nitrogen gas barrier properties were evaluated.

Fabrication of PP/Carbon Fiber Composites by Introducing Reactive Interphase and its Properties (반응성 고분자 계면상을 도입한 PP/탄소섬유 복합재료의 제조와 물성)

  • 김민영;김지홍;김원호;최영선;황병선
    • Polymer(Korea)
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    • v.24 no.4
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    • pp.556-563
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    • 2000
  • In general, the development of thermoplastic composites has been confronted with difficult problems such as the weak bonding strength between fibers and matrix. However, now, such problems are being surmounted by the development of resins, the improvement of processes, and introduction of interphase. Especially, the introduction of interphase between fiber and matrix can help a dissipation of the impact energy and provide a good adhesion between fibers and matrix. In this study, polymeric interphase was introduced by electrodeposition, modified polypropylene was added to improve the weak bonding strength between interphase and polypropylene matrix. By evaluation of interlaminar shear strength and impact strength of the composites, it was found that composites with introduced composites showed higher mechanical properties than those of composites without interphase. Reactive polymers which have either anhydride or free acid functional group were used as interphase materials, and these polymers also behave as charge carrier in aqueous solution during the electrodeposition process. Weight gain on the carbon fibers was evaluated by changing process parameters such as concentration of solution, current density, and electrodeposition time.

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Study on Thermal Residual stresses and Transmission Characteristics in Loop Type Frequency Selective Surface Embedded Composite Structures (루프 종류의 FSS가 결합된 복합재료 구조의 잔류응력과 전파 투과 특성)

  • Park, Kyoung-Mi;Hwang, In-Han;Chun, Heoung-Jae;Hong, Ic-Pyo;Park, Yong-Bae;Kim, Yoon-Jae
    • Composites Research
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    • v.26 no.5
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    • pp.279-288
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    • 2013
  • In this paper, the delamination and deformed FSS caused by residual stresses in the Loop type FSS embedded composites and the transmission characteristic changes due to deformation of FSS by residual stresses were studied. FSS may have different electromagnetic characteristics depending on the type of element, design variables, and array. Therefore, design variables of square loop FSS embedded composites structures were determined to obtain the transmission characteristic for X-band (8~12 GHz). Then the design variables of other types of loops (triangular loop and circular loop) were determined based on the dimensions of square loop. Thereafter, the residual stresses and transmission characteristics of FSS embedded composite structures with various single and double loop FSS's, and stacking sequence of composite laminates were compared.

An Integrated Surface Water-Groundwater Modeling by Using Fully Combined SWAT MODFLOW Model (완전연동형 SWAT-MODFLOW 모형을 이용한 지표수-지하수 통합 유출모의)

  • Kim, Nam Won;Chung, Il Moon;Won, Yoo Seung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.5B
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    • pp.481-488
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    • 2006
  • This paper suggests a novel approach of integrating the quasi-distributed watershed model SWAT with the fully-distributed groundwater model MODFLOW. Since the SWAT model has semi distributed features, its groundwater components hardly considers distributed parameters such as hydraulic conductivity and storage coefficient. Generating a detailed representation of groundwater recharge, head distribution and pumping rate is equally difficult. To solve these problems, the method of exchanging the characteristics of the hydrologic response units (HRUs) in SWAT with cells in MODFLOW by fully combined manner is proposed. The linkage is completed by considering the interaction between the stream network and the aquifer to reflect boundary flow. This approach is provisionally applied to Gyungancheon basin in Korea. The application demonstrates a combined model which enables an interaction between saturated zones and channel reaches. This interaction plays an essential role in the runoff generation in the Gyungancheon basin. The comprehensive results show a wide applicability of the model which represents the temporal-spatial groundwater head distribution and recharge.

Magnetoresistance Properties in Synthetic CoFe/Ru/CoFe/FeMn Spin Valves with Different Pinned Layer Thicknesses (합성형 반강자성체인 CoFe/Ru/CoFe/FeMn에서 고정층의 두께 차이에 따른 스핀 밸브 구호의 자기저항 특성)

  • 김광윤
    • Journal of the Korean Magnetics Society
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    • v.11 no.5
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    • pp.211-216
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    • 2001
  • Top synthetic spin valves wi th structure Ta/NiFe/CoFe/Cu/CoFe(Pl)/Ru/CoFe(P2)/FeMn/Ta on Si (100) substrate with SiO$_2$ of 1500 were prepared by dc magnetron sputtering system. We have changed only the thickness of the free layer and the thickness difference (Pl-P2) in the two ferromagnetic layers separated by Ru, and investigated the effect of magnetic film thickness on the GMR properties and the interlayer coupling field in a spin valve with a synthetic antiferromagnet. As thickness difference of pinned layer was decreased from +25 to -25 , MR ratio was decreased gradually. However, there was a dip zone indicating a big change of MR ratio around Pl = P2, which can be due to the large canting of pinned layers. The modified Neel model was suggested for the top synthetic spin valve to explain the interlayer coupling field according to the thickness change of ferromagnetic layers. The interlayer coupling field was decreased due to the magnetostatic coupling (orange peel coupling) as suggested by model. However, the interlayer coupling field was not explained at the dip zone by the modified Neel model. The deviation of modified Neel model at the dip zone could be due to the largely canting of the pinned layers as well, which depends on different thickness in synthetic antiferromagnetic structure.

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MPI-OpenMP Hybrid Parallelization for Multibody Peridynamic Simulations (다물체 페리다이나믹 해석을 위한 MPI-OpenMP 혼합 병렬화)

  • Lee, Seungwoo;Ha, Youn Doh
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.33 no.3
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    • pp.171-178
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    • 2020
  • In this study, we develop MPI-OpenMP hybrid parallelization for multibody peridynamic simulations. Peridynamics is suitable for analyzing complicated dynamic fractures and various discontinuities. However, compared with a conventional finite element method, nonlocal interactions in peridynamics cost more time and memory. In multibody peridynamic analysis, the costs increase due to the additional interactions that occur when computing the nonlocal contact and ghost interlayer models between adjacent bodies. The costs become excessive when further refinement and smaller time steps are required in cases of high-velocity impact fracturing or similar instances. Thus, high computational efficiency and performance can be achieved by parallelization and optimization of multibody peridynamic simulations. The analytical code is developed using an Intel Fortran MPI compiler and OpenMP in NURION of the KISTI HPC center and parallelized through MPI-OpenMP hybrid parallelization. Further parallelization is conducted by hybridizing with OpenMP threads in each MPI process. We also try to minimize communication operations by model-based decomposition of MPI processes. The numerical results for the impact fracturing of multiple bodies show that the computing performance improves significantly with MPI-OpenMP hybrid parallelization.

Chemistry and Dehydration Behavior of (Ca, Mg)-buserite from the Janggun Mine, Korea (장군광산에서 산출되는 (Ca, Mg)-부서라이트의 화학조성과 탈수현상에 관한 연구)

  • Choi, Hun-Soo;Kim, Soo-Jin
    • Journal of the Mineralogical Society of Korea
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    • v.5 no.2
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    • pp.102-108
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    • 1992
  • The natural (Ca, Mg)-buserite has been identified from the manganese oxideores of the Janggun mine, Korea, which have been formed by supergene weathering of sedimentary-metamorphic rhodochrosite. It occurs together with rancieite forming one very fine-grained buserite-rancieite flake. This (Ca, Mg)-buserite-rancieite occurs as microcystalline flaky crystals. It precipitated around the fine-grained takanelite aggregate. Electron microprobe analyses give the formula ($Ca_{.08}Mg_{.07}Mn_{.05}^{2+})Mn_{.89}^{4+}O_2{\cdot}1.46H_2O$ for (Ca, Mg)-buserite. The dehydration experiments by relative humidity control and heating as well as rehydration experiment by relative humidity control show that (Ca, Mg)-buserite dehydrates completely at 90$^{\circ}C$ and rehydrates up to 27% of the original state. The dehydration at 26% RH (corresponding to heating to about 40$^{\circ}C$) is characterized by thedecrease in the decrease in the intensity of 9.86${\AA}$ peak with slight shifting to 9.60${\AA}$. It is due to the loss of weakly bound water molecules in the interlayer. The dehydration from 40$^{\circ}C$ to 90$^{\circ}C$ is characterized by the gradual shifting of 001 peak from 9.6${\AA}$ to 7.42${\AA}$. It is due to the loss of weakly bound water molecules in the interlayer.

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