• 제목/요약/키워드: 충전불균형

검색결과 54건 처리시간 0.023초

다수 캐비티 사출성형에서 균형충전을 위한 러너시스템 설계 (Runner System design for Fillingbalance in Multi-cavity Injection molding)

  • 노승규;전강일;김동학
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2010년도 추계학술발표논문집 1부
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    • pp.301-304
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    • 2010
  • 본 논문에서는 다수 캐비티 금형의 러너 내 불균일한 전단분포로 인해 발생되는 충전불균형에 따른 치수정밀도, 기계적 강도 등 물성의 차이가 발생되는 문제점을 해소하기 위해서 수지가 처음 분기되는 2차 러너의 구조에 변화를 주어 다수 캐비티 사출성형에서 충전균형을 위한 러너시스템을 제시하였다. 이 러너시스템은 전단률차이에 의한 즉, 온도가 불균일한 수지의 흐름을 혼합함으로써 수지의 흐름을 균일하게 하여 충전균형을 이루도록 하였다. PP수지를 대상으로 각 캐비티 간 균형충전에 대해 이 러너시스템이 효과가 있는지 검증하기 위해 CAE프로그램(Moldflow)을 이용한 유동해석을 통해 그 효과를 나타내 보았다.

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다수 캐비티를 갖는 3매 구성형 사출금형에서의 충전 불균형 (Filling Imbalance in 3 Plate Type Injection Molds with Multi-Cavity)

  • 제덕근;정영득
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.752-755
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    • 2003
  • Injection molding is the one of the most important processes for mass production of plastic parts. Usually Injection molds for mass production are constituted to multi-cavity runner system to manufacture the more parts at a time. To uniformly fill to each cavity, multi-cavity molds are designed to geometrically balanced runner system. However. in practice this is not the case. The previous studies by Beaumount at.[2] reported that filling imbalance occurred by thermal unbalance on the mold and viscosity variation of resins and so on. In this study, we conducted experiments in order to know the causes or filling imbalance for 3 plate type mold with 8 cavities. We presented a new so called 4BF mold(4plate Type Balanced Filling Mold) to improve filling balance. We conducted a experimental injection molding to verify a efficiency of the 4BF mold. In the results of the experiment, We could confirmed the possibility of the 4BF mold.

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다수캐비티 사출금형에서 엘라스토머 TPV의 충전 불균형 (Filling Imbalance of Elastomer TPVs in Injection Mold with Multi-Cavity)

  • 한동엽;권윤숙;노병수;정영득
    • 한국정밀공학회지
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    • 제24권2호
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    • pp.41-46
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    • 2007
  • Recently, the study for filling imbalance in thermoplastic polymer has gradually been increased. However, it is hard to find the researches for filling imbalance of thermoplastic elastomer(TPE). The experiment of filling imbalance was conducted for the three kinds of thermoplastic vulcanizes(TPVs) in the mold with geometrically balanced runner system. In this experiment, the effects of the melt temperature and injection speed on the filling imbalance were investigated. To solve the filling imbalance, Runner Core pin(RC pin) in the experimental mold was adopted and it's effects was tested. In this paper, we present that the insert length of RC pin is dependent to each polymers for optimal filling balance.

편측 분기형 러너시스템을 가진 사출금형에서 엘라스토머 TPV의 충전 불균형 (Filling Imbalance of Elastomer TPVs in Injection Mold with Unary Branch Type Runner System)

  • 한동엽;정영득
    • 한국정밀공학회지
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    • 제25권4호
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    • pp.47-52
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    • 2008
  • Recently, the study for filling imbalance in thermoplastic polymer has gradually been increased. However, it is hard to find the researches for filling imbalance of thermoplastic elastomer(TPE). The experiment of filling imbalance was conducted for the three kinds of thermoplastic vulcanizes(TPVs) and PP polymer in the mold with geometrically balanced runner system(Unary Branch Type Runner System). In this experiment, the effects of the melt temperature, injection pressure and injection speed on the filling imbalance were investigated. There was also the imbalance in TPV injection molding process as well as in conventional injection molding with plastics. The tendency of filling imbalance in TPV injection molding specially decreased by taking place the hesitation of TPV melt.

확장 칼만 필터기반 센서 융합 기법을 통한 폐배터리 팩 내부 셀 간 SOC 불균형 상태 추정을 위한 알고리즘 연구 (A Study on the Algorithm for Estimating SOC Variation in Retired Battery Pack Using Sensor Fusion Technique based on Extended Kalman Filter)

  • 박진형;김건우;최원재;류희연;김종훈
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2019년도 추계학술대회
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    • pp.73-75
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    • 2019
  • 폐배터리를 조합하여 배터리 팩을 구성 시, 사용환경이 상이한 폐배터리 간의 전압/SOC의 편차가 존재하여 장기간 사용시 과충전/과방전과 같은 안전상을 문제가 발생할 가능성이 크다. 따라서 본 논문에서는 확장 칼만 필터를 기반 센서 융합 방법을 사용하여 폐배터리 팩의 셀 간 SOC 불균형을 추정하는 알고리즘을 제안한다. 검증은 셀간 전압 불균형이 있는 노화된 배터리 팩에 임의의 전류 프로파일을 인가하여 제안된 알고리즘을 검증한다.

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다구찌 방법을 이용한 폴리아미드 성형품의 충전 불균형에 관한 연구 (A Study on the Filling Imbalance of Polyamide Molding by Taguchi Method)

  • 한규택;정영득;구양;김병탁;김형제;한성렬
    • 한국기계가공학회지
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    • 제3권4호
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    • pp.95-100
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    • 2004
  • Plastics is used to produce precise parts with an inclusion of a reinforcement material such as glass fiber or carbon fiber to improve the dimension accuracy. The plastic goods can be produced with inaccurate dimensions, low mechanical strength, or residual stress due to the over packing of cavity inside, if the filling balance of melt resin is not accomplished. To overcome this problem, it is necessary to design the runner system with the geometrical balance at the mold design stage. However, even if the balanced runner system is achieved, a severe filling imbalance is observed practically in a multi-cavity mold. In this study, experiments were performed with Taguchi method to achieve the filling balance in multi-cavity mold with a symmetric runner system, by the use of pure PA and PA with glass fiber 33%. The experimental results were investigated to understand the effect of related molding factors on the filling imbalance for two resins.

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다수 캐비티 사출금형에서 성형 인자가 충전 불균형에 미치는 영향 (Effects of processing Factors on Filling Imbalances in Multi-cavity Injection Mold.)

  • 강철민;정영득
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.54-57
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    • 2004
  • Almost all injection molds have multi-cavity runner for mass production, which are designed with geometrically balanced runner system in order to minimize filling imbalance between cavity to cavity during processing. However, even though geometrically balanced runner is used, filling imbalances have sometimes been observed. These filling imbalances have historically been considered as result of uneven mold temperature and mold deflection, but it actually results from non-symmetrically shear, pressure, temperature distribution within melt material as it flows through the runner system. Filling imbalance could be decreased by modifying processing conditions that are related to shear, pressure, temperature such as injection rate, mold temperature, injection pressure, melt temperature. In this study, a series of experiment was conducted using Taguchi method to determine which processing condition influence as the primary cause of filling imbalance in geometrically balanced runner system. As a result of experiments, this paper could present an optimal processing condition to minimize variable that brings about filling imbalance geometrically balanced runner system

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다수 캐비티를 갖는 3매 구성 사출금형에서의 충전 불균형 (Filling Imbalance in 3 Plate Type Injection Molds with Multi-Cavity)

  • 제덕근;정영득
    • 한국정밀공학회지
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    • 제21권6호
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    • pp.117-121
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    • 2004
  • Injection molding is the one of the most important processes for mass production of plastic parts. Usually injection molds for mass production are constituted to multi-cavity runner system to manufacture the more parts at a time. Multi-cavity molds are designed to geometrically balanced runner system to uniformly fill to each cavity. But, when injection molding is performed using a mold with balanced runner system filling imbalances are occurred between the cavity to cavity. The previous studies by Beaumont at. all reported that filling imbalance occurred by thermal unbalance on the mold and viscosity variation of resins and so on. In this study, we conducted experiments in order to know the causes of filling imbalance for 3 plate type mold with 8 cavities. And we exhibited a new so called 4BF mold (4 plate type Balanced Filling Mold) to be possible filling balance. We conducted a experimental injection molding to verify the efficiency of the 4BF mold. In the results of the experiment, we could confirmed the balanced filling possibility of the 4BF mold.

직·병렬 하이브리드 충전 구조를 사용한 배터리 균형 충전 (Battery Cell Balancing with Hybrid Architecture of Serial and Parallel Charging)

  • 정의한;양창주;한승호;김형석
    • KEPCO Journal on Electric Power and Energy
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    • 제2권4호
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    • pp.609-613
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    • 2016
  • 전기자동차 배터리 셀들 간의 불균형 충전 문제를 해결하기 위해, 직병렬 하이브리드 충전 구조를 개발하였다. 이 방법은 직렬 부분에 의해 주 충전이 수행되며 병렬 부분에 의해 밸런싱이 수행되는데, 이 때, 직렬 부분은 부피가 크고 무겁지만 병렬 부분은 직렬 부분보다 작고 가볍다. 개별 배터리 셀 전압을 측정하기 위한 센서 어레이, 듀티비 제어를 포함한 IGBT, 그리고 배터리 관리 시스템은 제안된 시스템의 핵심 요소이다.