• Title/Summary/Keyword: 충격파손

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Failure Analysis and Weibull Statistical Analysis according to Impact Test of the Angular Pin for Injection Molding Machines (사출금형기계용 앵귤러핀의 충격시험에 따른 파손분석과 와이블 통계 해석)

  • Kim, Cheol-Su;Nam, Ki-Woo;Ahn, Seok-Hwan
    • Journal of Power System Engineering
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    • v.21 no.3
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    • pp.37-44
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    • 2017
  • In this study, failure analysis of the angular pin for molding machines to aluminum component molding was carried out. SM45C steel was used for the angular pin, it was surface hardened by the induction surface hardening heat treatment. The cross section of damaged angular pin was observed, and micro Vickers hardness value from the fractured part was measured. Brittle fracture was occurred from the fracture surface of angular pin, therefore, impact toughness value was evaluated by V-notch Charpy impact test. It was confirmed that the impact absorption energy was high when was tempered at a high temperature for a long time, and the toughness was slightly increased. Also, 2-parameter Weibull statistical analysis was investigated in order to evaluate the reliability of the measured micro Vickers hardness values and absorbed energy. The micro Vickers hardness and absorbed energy well followed a two-parameter Weibull probability distribution, respectively. The reverse design against angular pin was proposed as possible by using test results.

Analysis on the Fracture of a Panel Glass in a Liquid Crystal Display Module under Mechanical Shock (액정 디스플레이(LCD)의 패널유리 파손평가에 관한 연구)

  • Park, Sang-Hu;Lee, Bu-Yun;Eom, Yun-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.12
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    • pp.76-81
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    • 2000
  • Analysis on failure of the panel glass under mechanical shock is the main topic of this study. Since the glass for the LCD panel is thin, it needs to be designed to have enough toughness against mechanical shock. In this paper, a process of estimating fracture of the panel glass is proposed to guarantee reliability of the product. The fracture toughness of the panel glass is used as a criterion of the fracture based on an experimental approach. The stress intensity factor was calculated considering a model with the largest initial crack size on a cut surface and with the boundary force obtained from a dynamic finite element analysis. Critical surface roughness on the cut surface of a typical glass panel, to prevent fracture in case of bending mode, is obtained.

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Stress Analysis of Plate-Spring-Type Landing Gear Materials (판스프링형 랜딩기어의 재질에 따른 응력 해석)

  • Kim, Kyeong-Hwan;Lee, Young-Shin;Han, Jae-Do
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.3
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    • pp.303-308
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    • 2014
  • Aircraft are an indispensable mode of modern transportation. They are also used as in a wide variety of other fields. For example, aircraft are used for accommodating passengers, carrying freight, and for military reconnaissance. Aircraft ground operations include landing and taking off. During landing, a higher load is applied to the landing gear than during takeoff. The landing gear should absorb impact energy and prevent damage to the main body of the aircraft in the case of an accident. In this study, simulations were performed for two types of plate-spring-type landing gear: that made of composite materials and that constructed with aluminum. The structural safety of landing gear made of each material was also evaluated.

Decreasing Rate of Compression Strength for the Corrugated Fiberboard Container by Vibration Fatigue (진동피로에 의한 골판지 상자의 압축강도 저하율)

  • 김만수;정현모;박종민;박정길;김수일;박인식
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2003.07a
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    • pp.347-352
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    • 2003
  • 농산물 포장화물의 경우 농산물의 손상은 겉포장 상자의 파손에 의한 압상이 주요 원인이다. 따라서 농산물 상자의 경우 압축강도를 특히 중요시 여기고 있으며, 한국산업규격을 비롯해 각종 농산물 관련 규정에서는 압축강도에 의한 상자의 품질관리를 규정화 하고 있다. 골판지 상자의 압축강도는 원단인 골판지의 구성 원지들(라이너, 골심지)의 품질과 이들의 구성 형태 및 상자의 외형 치수 비율에 따라 결정되므로, 원지의 링크라쉬(ring crush), 원단의 수직압축강도(edgewise compression strength)를 통해 상자의 압출강도를 관리하는 것이 보통이다. 또한 골판지 상자는 제작 후 유통 과정을 거치면서, 여러 요인에 의해 압축강도가 현격하게 저하되는데, 이중 수분 흡습에 의한 강도저하와 장기 누적하중, 진동 및 충격 등의 피로로 인한 강도 저하가 가장 크다. 여러 산업 분야에서 골판지 상자의 견고성 문제는 물품의 내수 및 수출시 제품에 대한 신뢰성 확보와 기업의 이미지 제고와 직결되는 중요한 사항이다. 특히, 세계 각 국의 농산물 시장이 개방됨에 따라 우리나라 농산물의 수출도 확대될 전망이고 또한 마땅한 대체재가 개발되지 않는 한 골판지 상자의 이용은 날로 증가될 것으로 전망된다. 따라서 골판지 상자의 압축강도와 내구성 향상에 대한 다각적인 연구가 절실하다. (중략)

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Thruster Control Unit 하우징, PCB의 정적 및 진동 해석

  • Kim, Ji-Hun;Jung, Ho-Lak;Jeon, Sang-Woon;Choi, Hyung-Don
    • Aerospace Engineering and Technology
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    • v.3 no.2
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    • pp.124-132
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    • 2004
  • This paper deals with the static and dynamic analysis of the housing and PCB of TCU(Thruster Control Unit) for KSLV-I(Korea Space Launch Vehicle-I). TCU should pass the environment test simulating the flight environment of KSLV-I. The most important tests are the vibration and the shock tests. In this research, we proposed a design standard about the vibration and the shock environment and then verified TCU housing and PCB design met the standard. Based on the analytical results, the TCU housing was redesigned to meet the design standard. The new design is supposed to pass the environment test.

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Matrix Cracking and Delmaination in Laminated Composite Plates Due to Impact (적층복합판의 충격에 의한 모재균열 및 층간분리에 관한 연구)

  • Kim, Moon-Saeng;Park, Seung-Bum
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.2
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    • pp.317-326
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    • 1997
  • An investigation was performed to study the matrix cracking and delamination in laminated composite plates due to transverse impact. A model was developed for predicting the initiation of the matrix cracking and the shape and size of impact-induced delamination in laminated composite plates resulting from the ballistic impact. The model consists of a stress analysis and a failure analysis. A transient finite element analysis which was based on the higher-order shear deformation theory was adopted for calculating the stresses inside the laminated composite plates during impact. A failure analysis was used to predict the initial intraply matrix cracking and the shape and size of the interface delamination in the laminates. As a results, a shear matrix cracking which was governed by the transverse interlaminar shear stress occured at the middle layer near the midplane of laminates and a bending matrix cracking which was governed by the transverse inplane stress occured at the bottom layer near the surface of laminates. In a thick laminates, a shear matrix cracking generated first at the middle layer of laminates, but in a thin laminates, a bending matrix cracking generated first at the bottom layer of laminates.

Mechanical Characteristics of Carbon/Epoxy Composite for Aircraft Control System (항공기용 카본/에폭시 비행조종 장치의 기계적 특성에 관한 연구)

  • 조치룡;김현수;김광수
    • Composites Research
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    • v.12 no.1
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    • pp.19-27
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    • 1999
  • A design development test for carbon/epoxy composite laminates for an aircraft flight control system is performed. The design development test includes moisture absorbing test, tensile, compressive, bearing and lap shear tests. The moisture absorbing behavior for different fiber orientation angles is investigated and the changes in mechanical characteristics are compared. In the in-plane tensile test, the effect of damages such as scratches and impacts is studied. The bearing test is performed for different fastening types. The resulting design allowable stress and environmental load enhancement factor are used for the structural analysis and certification tests for the flight control system.

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An Experimental Study on the Failure Characteristics of Sn-xAg-0.5Cu Lead-free Solder (Sn-xAg-0.5Cu 무연 솔더의 파손특성에 관한 실험적 연구)

  • Jeong, Jong-Seol;Lee, Yong-Sung;Shin, Ki-Hoon;Cheong, Seong-Kyun;Kim, Jong-Hyeong;Jang, Dong-Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.449-454
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    • 2009
  • This paper presents an experimental study on the failure characteristics of SnAgCu lead-free solder balls. To estimate the effect of Ag, three types of SnAgCu balls are first prepared by varying the weight percent of Ag(1.0, 3.0, 4.0 wt%) and then analyzed by reliability tests such as thermal shock, high speed ball shear, and drop tests. Thermal shock test reveals that the higher the weight percent of Ag is, the longer the fatigue lift becomes. To the contrary, high speed ball-shear test and drop test show that the shear strength and the fracture toughness of solder balls are inversely proportional to the weight percent of Ag, respectively, Reasons for these observations will be further investigated In the future work.

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A Study on the Reliability Improvement of Part Analysis in a Spring Operating Mechanism for 145kv GIS (145kv GIS용 스프링 조작기 부품 해석의 신뢰성 향상에 관한 연구)

  • Kim, Seung-O;Seok, Ho-Il;Han, Dong-Young;Lim, Dong-Soo;Choi, Won-Ho
    • Proceedings of the KIEE Conference
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    • 2005.10c
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    • pp.6-8
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    • 2005
  • 스프링 조작기는 초고압 GIS, GCB 등의 개폐장치를 구동시키는 조작 장치로서 동작 중 부품에 큰 충격력 및 힘이 작용하여 파손되는 경우가 발생한다. 이에 개발 설계 단계에서 스프링 조작기의 구조적 건전성 확보를 위해 각 부품에 작용하는 힘을 예측하여 평가, 검증하는 해석 및 시험 기술이 요구된다. 본 논문에서는 145kV GIS용 스프링 조작기를 ADAMS로 다물체 동역학 해석을 수행하여 추출한 부품의 조인트 반력을 이용하여 응력 해석을 수행하였다. 그리고 그 결과와 응력측정 시험 데이터와의 비교를 통해 해석의 신뢰성을 검증할 수 있었다. 여기서는 한 예로 커넥팅 로드에 대한 신뢰성 평가를 시행하였다.

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Study on the Fractures Types of PHC Pile by Impact Load of Follower (보조말뚝의 충격하중에 의한 PHC말뚝의 파손유형 고찰)

  • Seo, Dong-Nam;Choi, Sang-Ho;Kim, Jin-Sik;Kim, Min-Kab;Lee, Dong-Hyeon;Cho, Seong-Jun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.144-145
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    • 2021
  • This study analyzed the cases of cracks in piles due to the use of followers under construction conditions where water exists inside the piles, and confirmed whether the piles were cracked through a field test simulating the construction conditions in which water pressure inside the piles was generated by a hammer. According to the construction case, under the construction condition where the pile length is 20% to 30% shorter than the drilled length, about 80% cracks occur, so there is a high possibility of cracking due to water inside the pile. A field test was conducted to confirm the type of pile failure due to hammer under the construction condition in which water exists inside the pile. The pile head was not destroyed by the compressive load, and one or more longitudinal cracks occurred along the PC steel wire. The closed end pile generates water pressure by hammer. the follower and cushion(compression plywood) must be drilled at least 0.4D. It is expected that improved quality control will be possible as the water pressure inside the pile is reduced.

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