• Title/Summary/Keyword: 축류 송풍기

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Design and Construction of the Prototype of 25 kW Small Combine for Harvesting Miscellaneous Cereal Crops (잡곡 수확용 25 kW급 소형 콤바인 시작기 설계 제작)

  • Lee, Beom Seob;Ji, Keum Bae;Kim, Sung Chan;Yoo, Soo Nam
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.78-78
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    • 2017
  • 현재 국내에 공급되고 있는 잡곡류 수확기는 보행형 예취기, 탈곡기 위주의 저능률 기계화 수준으로 고능률의 콤바인 수확기 개발이 필요하며, 특히 잡곡류가 소규모 경작지의 영세농가 위주로 재배되어 저가격의 소형 콤바인 수확기 개발이 절실히 요구되고 있다. 따라서 본 연구는 소규모 밭의 두류 및 잡곡 수확작업에 적응성이 뛰어나며, 농기계 임대사업소의 활용도를 높일 수 있고, 여성과 고령자도 쉽게 운전할 수 있어 수확작업의 노동력을 크게 절감할 수 있는 저가격의 25kW급 자주식 소형 콤바인을 개발하고자 시작기를 설계 제작하였다. 시작기의 주요부로 엔진은 25kW/2600rpm 3기통 디젤엔진을 탑재하였으며, 동력전달부는 주변속 3단, 부변속 2단의 선택맞물림 기어식의 변속장치를 이용하였다. 주행부는 궤도형으로 조향클러치와 습식 원판식 제동장치를 채용하였다. 전처리부는 선단거리 1700 mm의 디바이더와 상하좌우 수동 조절되는 회전속도 약 42 rpm의 정오각형 릴로 구성하였으며, 전처리부의 최대 승강높이는 740 mm이었다. 작물이송부는 돌기부착 오거와 체인컨베이어로 구성되어 있으며, 탈곡부는 단동형 축류식의 직경 440 mm, 길이 1180 mm의 급동과 높이 65 mm, 지름 10 mm의 46개 강봉형 급치, 격자형 수망으로 구성하였으며, 회전속도는 약 325 rpm으로 작동하도록 하였다. 선별 정선부는 요동 송풍선별식으로 곡립판, 볏짚체, 곡립체, 송풍팬으로 구성하였고 송풍팬의 회전속도는 약 850 rpm, 요동진동수는 약 5.8 Hz로 작동하도록 하였다. 곡물이송부와 재처리부는 수평이송 외경 103 mm, 수직이송 외경 110 mm의 피치가 모두 82 mm인 스크류컨베이어를 이용하였으며, 곡물탱크는 용량이 250 로 2개의 배출구로 곡물을 포대에 담도록 하였다. 그 외 시작기는 운전조작부, 유압장치부, 전기장치부 등을 갖도록 설계 제작하였다. 전체적인 기체의 크기는 길이${\times}$${\times}$높이 $3935{\times}1900{\times}2440mm$이었으며, 기체 중량은 약 1753 kg이었다. 콩 대상 기초 성능시험 결과 시작기의 작업속도는 약 0.5 m/s, 작업능률은 약 11 a/h로 나타났다.

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Experimental Study on the Behavior of Stall Cell in an Axial Flow Fan (축류송풍기의 실속셀 거동에 관한 실험적 연구)

  • Shin You Hwan;Kim Kwang Ho;Kang Chang Sik
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.643-646
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    • 2002
  • Experimental study was conducted to reveal the flow mechanism under rotating stall in an axial flow fan. For this study unsteady pressure was measured using high frequency pressure transducers mounted on the casing wall of rotor passage and total pressure fields were measured at the rotor upstream and downstream. The measured pressure signal was analyzed by Wavelet Transform and Double Phase Locked Averaging Technique. From the result of unsteady pressure field of the casing wall, one period of rotating stall was divided into three zones and the flow characteristics on each zone were described in detail. The pressure field was also analyzed in terms of the pressure distribution along pressure side and suction side of blade tip. From the result of total pressure fields at inlet and outlet of the rotor, the useful information on the characteristics of the stall cell in radial direction was provided.

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Seismic Analysis of an Axial Blower Using a Commercial FEM Code (상용 유한요소해석 프로그램을 이용한 축류송풍기의 내진해석)

  • 정진태;임형빈;김강성;허진욱
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.3
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    • pp.181-186
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    • 2002
  • A seismic analysis is one of crucial design procedures of an axial blower used in nuclear power Plants. The blower should be operated even in ar emergency such as an earthquake. The blower should be designed in order to stand against an earthquake. For the seismic analysis, Ive perform the modal analysis and then evaluate the required response spectrum (PRS) from the given floor response spectrum (FRS). A finite element model of the blower is established by using a commercial FEM code of ANSYS. After the finite element modeling. the natural frequencies. the mode shapes and the participation factors are obtained from the modal analysis. The PRS is acquired by a numerical approach on the basis of the principle of mode superposition. We verify the structura safety of the axial blower and confirm the validity of the present seismic analysis results.

The Seismic Design of Axial Blower Using Ansys (Ansys를 이용한 축류송풍기의 내진설계)

  • Im, Hyung-Bin;Kim, Kang-Sung;Heo, Jin-Wook;Chung, Jin-Tai
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.596-600
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    • 2001
  • The seismic design for an axial blower is the procedure in which the required response spectrum (RRS) is computed by using the floor response spectrum (FRS). The seismic design is very important to reduce severe damages from an earthquake; therefore, the seismic design has been a great concern in engineering society. In this study, after finite element modeling is established by using Ansys, the modal data are obtained such as the natural frequencies, the participation factor, and so on. With these data, the RRS is acquired by a numerical approach. The seismic safety of the axial blower is evaluated.

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Vibration Reduction of an Air Cooled Heat Exchanger with Axial Flow Fan (축류송풍기 부착형 공냉식 열교환기의 진동 저감)

  • Jung, Goo-Choong;Choi, Yeon-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.75-81
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    • 2000
  • Vibration problems induced by an air cooled heat exchanger with axial flow fan were investigated during the operation of a petrochemical plant. Two different studies were done; one was experimental field test and the other was theoretical verification. To find main cause of the blade passing frequency of the fan after installing additional blockage board at the air inlet of the axial fan, the frequency spectrum was measured. The vibrations of the blade passing frequency became higher. The natural frequency of driving support of the heat exchanger was theoretically calculated. It was approximately equal to the blade passing frequency. During the normal operation of the plant, it was impossible to modify the structure of the driving support. Instead, the blade number was increased to reduce vibration level. It increased the ratio of the forcing frequency to the natural frequency of the driving support over the resonance region.

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A Study of Development of an Axial-Type Fan with an Optimization Method (최적화기법을 이용한 축류형 송풍기개발에 관한 연구)

  • Cho, Bong-Soo;Cho, Chong-Hyun;Jung, Yang-Beom;Cho, Soo-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.6
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    • pp.7-16
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    • 2007
  • An axial-type fan which operates at the relative total pressure of 671Pa and static pressure of 560Pa with the flow rate of $416.6m^3/min$ is developed with an optimization technique based on the gradient method. Prior to the optimization of fan blade, a three-dimensional axial-type fan blade is designed based on the free-vortex method along the radial direction. Twelve design variables are applied to the optimization of the rotor blade, and one design variable is selected for optimizing a stator which is located behind of the rotor and is used to support a fan driving motor. The total and static pressure are applied to the restriction condition with the operating flowrate on the design point, and the efficiency is chosen as the response variable to be maximized. Through these procedures, an initial axial-fan blade designed by the free vortex method is modified to increase the efficiency with the satisfaction of the operating condition. The optimized fan is tested to compare the aerodynamic performance with an imported same class fan. The test result shows that the optimized fan operates with the satisfaction of restriction conditions, but the imported fan cannot. From the experimental and numerical test, they show that this optimization method improves the fan efficiency and operating pressures of a fan designed by the classical fan design method.

Development of An Integrated Optimal Design Program for Design of A High-Efficiency Low-Noise Regenerative Fan (재생형 송풍기의 고효율 저소음 설계를 위한 통합형 최적설계 프로그램 개발)

  • Heo, Man-Woong;Kim, Jin-Hyuk;Seo, Tae-Wan;Koo, Gyoung-Wan;Lee, Chung-Suk;Kim, Kwang-Young
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.1
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    • pp.35-40
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    • 2014
  • A multi-objective optimization of a regenerative fan for enhancing the aerodynamic and aeroacoustic performance was carried out using an integrated fan design system, namely, Total FAN-Regen$^{(R)}$. The Total FAN-Regen$^{(R)}$ was developed for non-specialists to carry out a series of design process, viz., computational preliminary design, three-dimensional aerodynamic and aeroacoustic analyses, and design optimization, for a regenerative fan. An aerodynamic analysis of the regenerative fan was conducted by solving three-dimensional Reynolds-averaged Navier-Stokes equations using the shear stress transport turbulence model. And, an aeroacoustic analysis of the regenerative fan was implemented in a finite/infinite element method by solving the variational formulation of Lighthill's analogy based on the results of the unsteady flow analysis. An optimum shape obtained by Total FAN-Regen$^{(R)}$ shows the enhanced efficiency and decreased sound pressure level as much as 1.5 % and 20.0 dB, respectively, compared to those of the reference design. The performance test was carried out for an optimized regenerative fan to validate the performance of the numerically predicted optimal design.

A Study on the Effect of Sweep Angle of Axial Fan on Its Noise (축류송풍기의 스윕각이 소음에 미치는 영향에 대한 연구)

  • Choi, Jae-Ho;Kim, Kwang-Yong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.365-370
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    • 2000
  • A computational study on the effect of sweep angle of axial fan on its noise is performed in the present paper. The forward swept axial fan was designed by numerical optimization method incorporated with three dimensional flow analysis. The objective function was defined by the ratio of generation rate of turbulent kinetic energy to pressure head. And, two variables related with sweep angle distribution are used for design variables. The swept fan has better performance characteristics and noise level. The experimental result shows that spectrums of no-sweet and swept fans have differences in the blade passage frequency, especially in the broadband. And the overall noise level of swept fan is lower 10dB(A) than that of no-sweep fan. For the comparison of flow fields between no-sweep fan and swept fan, CFX-TASCflow computational fluid dynamics software is used. Standard k-${\varepsilon}$ model is used for the turbulence model. Distributions of pressure and turbulent kinetic energy distributions are compared in order to find what happen in the low-noise swept fan.

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Experimental Study on the Effects of Upstream Wakes on Cascade Flow (상류 후류의 익렬 유동에 미치는 영향에 대한 실험적 연구)

  • Kim, Hyeong-Ju;Jo, Gang-Rae;Ju, Won-Gu
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.3
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    • pp.330-338
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    • 2001
  • This paper is concerned with the effect of cylinder wakes upstream on blade characteristics of compressor cascade(NCA 65 series). At first, it is found that the velocity defect ratio of cylinder wake varies according to the acceleration and deceleration in a flow field but, is conserved nearly constant at flow downstream the cascade, irrespective of the flow path in the cascade. When a cylinder wake flows along near the suction surface of the blade, or impinges on the leading edge, the turbulent velocities are supplied on or inside the outer edge of boundary layer near the leading edge of suction surface, and the transition to a transitional or turbulent boundary layers is induced, so that the laminar separation is prevented, but the profile loss increases. The transition of boundary layer to a transitional or turbulent one is strongly related with the strength of added turbulent velocities near the leading edge on the suction surface, which is influenced by the flow path of a cylinder wake.

Prediction of Performance of Waterjet Propulsors by Surface Panel Method (패널법에 의한 물 분사 추진장치의 성능해석)

  • Moon, II-Sung;Lee, Chang-Sup;Song, In-Haeng;Kim, Ki-Sup
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.4
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    • pp.31-41
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    • 1997
  • This paper describes a potential-based panel method formulated for the prediction of the steady performance of a waterjet propulsor. The method employs normal dipoles and sources distributed on the solid surfaces such as the impeller/stator blades, hub and duct, and normal dipoles in the shed wakes trailing the impeller and stator to represent the potential flow around the waterjet propulsor. To define a closed boundary surface, the inlet and outlet open boundary surfaces are introduced where the sources and dipoles are distributed. The kinematic boundary condition on the solid boundary surface is satisfied by requiring that the normal component of the total velocity should vanish. On the inlet surface, the total inflow flux into the duct is specified, and on the outlet surface the conservation of mass principle is applied to evaluate the source strength. The solid surfaces are discretized into a set of quadrilateral panel elements and the strengths of sources and dipoles are assumed constant at each panel. Applying this approximation to the boundary conditions leads to a set of simultaneous equations. Systematic numerical tests show that the present numerical method is fast and stable. In order to validate the present method, sample computations are carried out first for the case of a conventional axial flow fan which has a similar geometry as the waterjet propulsor, and then for the case of a waterjet propulsor on which experiments are carried out at KRISO(Korea Research Institute of Ships and Ocean Engineering).

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