• Title/Summary/Keyword: 최적 공정 조건

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Recovery of Tungsten from WC-Co Hardmetal Sludge by Aqua regia Treatment (WC-Co 초경합금(超硬合金) 슬러지로부터 왕수처리(王水處理)를 이용한 텅스텐의 회수(回收))

  • Kim, Ji-Hye;Kim, Eun-Young;Kim, Won-Back;Kim, Byung-Su;Lee, Jae-Chun;Shin, Jae-Soo
    • Resources Recycling
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    • v.19 no.4
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    • pp.41-50
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    • 2010
  • A fundamental study was carried out to develop a process for recycling tungsten and cobalt from WC-Co hardmetal sludge generated in the manufacturing process of hardmetal tools. The complete extraction of cobalt and simultaneous formation of tungstic was achieved by treating the sludge using aqua regia. The effect of aqua regia concentration, reaction temperature and time, pulp density on cobalt leaching and tungstic acid formation was investigated. The complete leaching of cobalt was attained at the optimum conditions: 100 vol.% aqua regia concentration, $100^{\circ}C$ temperature, 60 min. reaction time and 400 g/L pulp density. A complete conversion of tungsten carbide of the sludge to tungstic acid was however, obtained at the pulp densities lower than 150 g/L under the above condition. The progress of reaction during the aqua regia treatment of the sludge was monitored through the XRD phase identification of the residue. The metallic impurities in the tungstic acid so produced could be further removed as insoluble residues by dissolving the tungsten values in ammonia solution. The ammonium paratungstate($(NH_4)_{10}{\cdot}H_2W_{12}O_{42}{\cdot}4H_2O$) of 99.85% purity was prepared from the ammonium polytungstate solution by the evaporation crystallization method.

Effects of Inert Gas Composition Variations in Biogas on the Performance of a SI Engine (바이오가스 내의 불활성 가스 성분 변화가 SI 엔진 성능에 주는 영향)

  • Lee, Sunyoup;Park, Seunghyun;Park, Cheolwoong;Kim, Changgi;Lee, Janghee;Woo, Sejong
    • Journal of the Korean Institute of Gas
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    • v.16 no.5
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    • pp.14-20
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    • 2012
  • Biogas can be obtained from biogenic materials through an anaerobic digestion process. Since biogas has low calorific value and its composition significantly varies, appropriate combustion strategies need to be established to obtain stable combustion in engine applications. In this study, efforts have been made to investigate the effects of inert gas composition variations on engine performance and emissions. Results show that the MBT spark timing was advanced and $NO_x$ was reduced as the inert gas in the biogas rose. Moreover, $NO_x$ emission drop in $CO_2$ diluted biogas was more significant than that of $N_2$ due to higher heat capacity of $CO_2$, while THC emissions showed the opposite tendency. Thermal efficiency was increased in $N_2$ case with elevation of $N_2$ due to the decreased heat loss and PMEP. However, there is no difference in $CO_2$ case because of deteriorated flame propagation speed.

Effects of Biogas Composition Variations on Engine Performance (바이오가스의 성분 변화가 엔진 성능에 주는 영향)

  • Park, Seung-Hyun;Park, Cheol-Woong;Kim, Young-Min;Lee, Sun-Youp;Kim, Chang-Gi
    • Journal of the Korean Institute of Gas
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    • v.15 no.5
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    • pp.25-30
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    • 2011
  • Biogas obtained from the biodegradable organic wastes in an anaerobic digester consists of $CH_4$ and inert gases such as $CO_2$ and $N_2$. Since the composition of biogas varies by anaerobic digester conditions and the origin of wastes, it is necessary to respond to these variations so as to make stable combustion and accomplish high efficiency when it is used as a fuel for power generating SI engines. In this study, efforts have been made to investigate the effect of changes in the calorific values of biogas on the engine performance and exhaust characteristics. The biogas was simulated by supplying of $CH_4$ with $N_2$ dilution of various ratios, and ECM was developed to achieve accurate control of ignition and combustion. The results show that as the $CH_4$ concentration of the biogas decreases, the optimal spark timing is advanced due to the elevated thermal capacity and lowered $O_2$ concentration of the in-cylinder charge. Furthermore, since combustion temperature was reduced by increased inert gas, $NO_x$ emissions decreased, whereas THC emissions increased.

Fluoride and nitrate removal by electro-coagulation for decentralized water treatment plants (전기응집을 이용한 소규모 수도시설의 불소 및 질산성질소 이온의 제거)

  • Han, Song-Hee;Chang, In-Soung;Back, Soun-Ok;Joung, Seun-Young;Lee, Cheol-Ku
    • Proceedings of the KAIS Fall Conference
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    • 2010.11a
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    • pp.115-116
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    • 2010
  • 광역상수도의 경우 수자원공사 및 지방상수도 사업자들에 의해 전문적으로 수질을 관리하고 음용수를 보급하고 있으나 소규모 수도시설의 경우 전문능력을 갖춘 관리자가 아닌 마을의 대표자가 맡아 관리함에 따라 안정성 및 유지관리의 어려움이 자주 제기되고 있다.[1] 또한 소규모 수도시설의 경우 취수원으로 지하수나 계곡수를 이용하여 여과나 염소소독을 거쳐 음용수로 이용함에 따라 중금속 및 무기이온 등 각종 오염물질이 효과적으로 제거되지 않아 이를 사용하는 주민들이 불편함을 겪고 있는 실정이다. 환경부의 법정 수질 검사에 따르면 부적합 판정을 받은 곳의 대부분은 마을상수도와 소규모 급수시설인 것으로 나타났으며 초과 항목으로는 무기이온 중 특히 불소와 질산성질소 인 것으로 나타났다.[2] 이러한 문제점을 해결하고자 기존의 고도 정수처리 시설인 막여과, 오존처리, 활성탄 흡착 공정 등을[3-5] 적용하고 있으나 소규모 수도시설에 적용하기에는 유지관리, 규모, 경제적 측면 등 여러 한계점을 지니고 있다. 따라서 본 연구에서는 이러한 문제점을 해결하기 위한 방안으로 전기응집기술을 이용하여 음용수 수질기준을 초과하는 무기이온 중 불소와 질산성 질소를 제거하고자 하였다. 전기응집기술은 제거효율이 높고, 운전이 용이하며 부가적인 화학약품의 첨가가 불필요하다.[6,7] 또한 기존의 고도정수처리 기술에 비해 전기응집 공정은 처리효율과 경제적인 측면 모두를 만족시키고 있어 소규모 수도시설의 불소와 질산성질소를 효과적으로 제거할 수 있는 방안으로 판단된다. 본 연구에 사용된 실험장치는 직류전원공급장치 (DC power supply), 반응조, 전극으로 구성되어 있다. 직류전원공급장치는 최대전압 30 Volt, 최대 전류 30 Amper 까지 조절 가능하였으며 반응조의 크기는 14.5cm(w) ${\times}$ 9cm(L) ${\times}$ 22cm(H) 이고 실용적 1.5L이다. 반응조의 상부에는 전극이 고정될 수 있도록 0.5cm 간격의 홈을 만들어 제작 하였다. 전극은 가용성 전극인 알루미늄 (Al), 스테인레스스틸(SUS304)를 이용하였다. 이를 통해 전류밀도, 전극간격 등의 변수를 두어 최적의 전기응집 운전 조건을 파악하였으며 이는 소규모 수도시설의 수질개선 향상에 도움이 될 수 있을 것으로 판단된다.

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Removal Efficiency of Cryptosporidium Tracer in Drinking Water Treatment Process (정수처리 공정에서 Cryptosporidium Tracer의 제거효율)

  • Lee, Shun-Hwa;Kim, Yun-Hee
    • Journal of Korean Society of Environmental Engineers
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    • v.28 no.12
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    • pp.1304-1309
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    • 2006
  • In this study, removal efficiencies of treatment processes with C. tracer which is similar to the characteristics of Cryptosporidium were investigated. The highest removal efficiency of C. tracer was 97.16% when the input dose of PACI(Poly aluminium chloride, $Al_2O_3$(10%)) was 10 mg/L. The higher turbidity and SS removal efficiencies were, the more C. tracer cohesion efficiency increased. Also when pH of the raw water was high, removal efficiency of C. tracer increased. As the correlationship($R^2$) between effluent turbidity after coagulation-precipitation and removal efficiency of C. tracer was 0.9506, removal efficiency of Cryptosporidium could be evaluated by effluent turbidity after coagulation-precipitation. Also the range of C. tracer removal efficiency by sand filtration was $94.00{\sim}95.83%$ and the correlationship($R^2$) between effluent turbidity after filtration and removal efficiency of C. tracer was 0.8704. Therefore, when filtration-effluent turbidity is good under the optimized coagulation condition, removal efficiencies of Cryptosporidium by coagulation-precipitation, sand rapid filtration and sand rapid filtration after coagulation-precipitation are estimated as 1.55 log(97.16%), 1.38 log(95.83%) and 2.31 log(99.51%) respectively.

Anaerobic Biological Treatment of Abandoned Metallic Mine Drainages with Limestone and Recycling of Papermill and Livestock Sludge (석회석과 제지·축산슬러지를 재활용한 폐금속광산폐수의 혐기성 처리)

  • Kim, Eun-Ho;Kim, Hyeong-Seok;Sung, Nak-Chang
    • Journal of Korean Society of Environmental Engineers
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    • v.22 no.3
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    • pp.463-473
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    • 2000
  • This research was carried out to investigate chemical pretreatment using limestone in treating abandoned metallic mine drainage with anaerobic biological treatment, and to estimate application of papermill and livestock sludge as carbon sources for SRB (Sulfate Reducing Bacterial. Capacity of anaerobic limestone bed was steeply decreased. But if limestone was utilized as pretreatment process in treating them with anaerobic biological treatment. it could look forward to stabilize system because it did initally neutralize them. Effluent SCOD in R-4 was lower than R-l~R-3 in inital HRT 5day but its concentration was high in HRT 1day after passed time. Therefore in point of durability and supply of organic matter. it seemed that R-4 was useful became organic matter in R-4 was not consumed by excessive degradation within short period. In all reactors, pH was suitable for SRB growth in whole HRT, but on the evidence of ORP, SRB was active after HRT 2day. Fixation trend of heavy meta s showed high as $SO_4{^{2-}}$ reduction efficiency increased, and $SO_4{^{2-}}$ reduction and fixation of heavy metals were relatively high in HET 2day.

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Crystallization Kinetics by Thermal Analysis (DTA) on Starting Glass Compositions for PDP(Plasma Display Panel) Rib (열분석에 의한 PDP 격벽용 출발유리조성의 결정화 특성 연구)

  • Jeon, Young-Wook;Cha, Jae-Min;Kim, Dae-Whan;Lee, Byung-Chul;Ryu, Bong-Ki
    • Journal of the Korean Ceramic Society
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    • v.39 no.8
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    • pp.721-727
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    • 2002
  • In order to overcome trade-off among compositions, process and properties of the glasses with high PbO-base composition for PDP Rib, we studied glass crystallization and crystallization kinetics by Differential Thermal Analysis(DTA). Glass powder was obtained through melting/cooling/grinding, with 3 wt%TiO2 addition for the crystal nucleation and growth in $62PbO-19B_2O_3-10SiO_2-9(Al_2O_3-K_2O-BaO-ZnO)$(in wt%) composition glass. This powder was heat-treated for 1 to 10 h at $445^{\circ}C$ for nucleation. DTA measurements were performed to obtain the crystallization peak with $5∼25^{\circ}C/min$ heating rates. DTA crystallization peak temperature increased with increasing the heating rate and decreased with increasing the heating time. Because the Avrami parameter (n) was approximately 1, the surface crystallization occurred. The maximum nucleation time was 2 h.

Fabrication of PCL Scaffolds According to Various Pore Patterns Using Polymer Deposition System and Design of Experiments (폴리머 적층 시스템과 실험계획법을 이용한 다양한 공극 패턴에 따른 PCL 인공지지체의 제작 연구)

  • Sa, Min-Woo;Choi, Sun-Woong;Lee, Jae-Wook;Kim, Jong Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.7
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    • pp.645-653
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    • 2017
  • In bone tissue engineering, polycaprolactone (PCL) is one of the most widely used biomaterials in the manufacturing of scaffolds as a synthetic polymer having biodegradability and biocompatibility. The strut width in the fabrication of scaffolds is an important part of tissue regeneration in in-vitro and in-vivo experiments, because it affects not only the pore size but also the porosity. In this study, we used polymer deposition system (PDS) and design of experiments (DOE) to explore the optimal process conditions to achieve a systematic and efficient scaffold manufacturing process, using temperature, pressure, scan velocity, and nozzle tip height as the parameters for the experiments. The aim of this research was to fabricate a 3D PCL scaffold having a uniform strut width of $150{\mu}m$ using DOE; it was proved that the strut width was constant in all the experimental groups by fabricating the PCL scaffolds according to various pore patterns as well as one pore pattern.

Preparation of Superflux Nickel Capillary Support with 3D Macropore Channel Network For Gas Separation and Liquid Filtration Membranes (기체/액체 분리막을 위한 3차원 Macropore 채널을 갖는 Superflux 니켈 모세관 지지체의 제조)

  • Song, Ju-Seob;Cho, Churl-Hee
    • Membrane Journal
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    • v.28 no.3
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    • pp.214-219
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    • 2018
  • In the present study, superflux nickel capillary supports for gas and vapor separation membranes were prepared by a combined process of NIPS and sintering. Nickel capillary precursors were prepared by NIPS process from PSf-Ni-DMAC-PEG400 dope solution and was sintered at various temperatures in $H_2$ atmosphere to reliably produce Ni capillary support. The optimized Ni capillary support has an outer and inner diameters of 722 and $550{\mu}m$, and its thickness was $94{\mu}m$. It has 3-dimensional pore channel network and its porosity and mean pore diameter was 26% and $4{\mu}m$, respectively. Also, its mechanical strength was tested in tensile mode: its fracture load was 2.84 kgf and the fracture elongation was 13%. Finally, its single gas permeance was measured: He, $N_2$, $O_2$, and $CO_2$ permeance was 432,327, 281,119, 264,259, and 193,143 GPU, respectively. The superflux behavior could be explained from viscous flow through the macropores having a diameter of $4{\mu}m$ and narrow thickness. It could be concluded that the superflux behavior of the Ni capillary support was from the 3-D pore channel network and the small thickness.

Characterization of Agarose Produced by Yeast Cell Surface Displayed-Arylsulfatase (효모 표층 Arylsulfatase에 의해 제조된 Agarose의 특성)

  • Cho, Eun-Soo;Kim, Jeong-Hwan;Kim, Yeon-Hee;Nam, Soo-Wan
    • Microbiology and Biotechnology Letters
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    • v.38 no.4
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    • pp.428-433
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    • 2010
  • Enzymatic hydrolysis of sulfate groups in agaropectin or agar simplifies the production process of high-quality or low sulfate-content agarose. This study was investigated that cell surface displayed arylsulfatase can be applied to desulfatation of agar for production of agarose. Sulfate content of agarose prepared by treatment of yeast surface-displayed arylsulfatase was decreased in a enzyme dosedependent manner. Especially, 35 unit/mL of yeast surface arylsulfatase attenuated sulfate content of agarose up to 0.2%. In the 0.6% agar(Junsei), 35 unit/mL enzyme treated at $40^{\circ}C$ for 3 h showed the lowest content of sulfate. Therefore, this result was determined to be the optimal condition to desulfatation of agar for production of agarose. In addition, the gel strength of yeast surface arylsulfatase treated agar and commercial agarose were compared. Agarose prepared by treatment of yeast surface arylsulfatase showed $559.8{\pm}0.12$ of gel strength, and it is a similar compared to the commercial agarose.