• KEPCO Journal on Electric Power and Energy
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• v.2 no.2
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• pp.211-221
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• 2016

The increase of world's population and economic development are the keys drivers behind growing demand for energy. Especially the demand for electricity would eventually result in an increase of coal usage. Therefore ultra supercritical circulating fluidized bed boiler has been developed as solutions of economic eco-friendly technologies for coal and of increasing supplies of low grade fuels. Ultra supercritical circulating fluidized bed boiler has an once through type of steam cycle different from drum type in subcritical circulating fluidized bed boiler. Also, the duplication of a proven commercial module with 100-300 MWe subcritical circulating fluidized bed might be the key for design of 500~800 MWe ultra supercritical circulating fluidized bed boiler. After 2017, ultra supercritical circulating fluidized bed boiler might become standard model over subcritical circulating fluidized bed boiler. Therefore, this paper will help you to understand ultra super critical circulating fluidized bed (USC-CFB) through describing the background, status and prospect of the CFB technology.

• 기계와재료
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• v.22 no.2
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• pp.20-30
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• 2010

석탄화력발전소의 효율향상은 스팀온도 및 압력의 증가를 통해 꾸준하게 이루어지고 있으며, 이러한 고효율의 화력발전은 사용 연료의 감소 뿐 아니라 $SO_x$, $NO_x$, $CO_2$ 등의 환경 가스배출을 감소시키는 효과도 있다. 이에 따라 운전조건을 고온, 고압화하려는 노력이 전 세계적으로 꾸준히 전개되고 있으며, 경제성 있고 높은 고온특성을 갖는 터빈 및 보일러 소재확보 여부가 발전소 건설 가능성을 결정하는 가장 주요한 요소 중 하나로 작용하고 있다. 본 고에서는 USC(Ultra Super Critical) 조건에 사용하기 위한 소재의 개발과정과 현대 사용되고 있는 다양한 발전용 고온소재의 특징에 대해 기술하고자 한다.

• 열병합발전
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• s.36
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• pp.16-21
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• 2003

For many years, T/G Supplier has constructed a number of thermal power plants and researched to improve the performance and the reliability of steam turbine, which are achieved by advances in design and materials technology. In recent, interest is renewed in advance steam condition as means of improving economy of thermal power plant and reducing environmental pollution. Improvements in the maximum power have been driven by the development of advanced rotor and bucket material and longer last stage bucket. Improvements in efficiency have been brought through advance in mechanical efficiency and thermodynamic efficiency. This paper describes a number of new steam path design features introduced to the steam turbine product. And also this paper describes new design technologies' development, new technologies' trend and technologies' development for ultra-super critical steam turbine.

• Proceedings of the KSME Conference
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• 2003.04a
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• pp.2174-2179
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• 2003

For many years, T/G Supplier has constructed a number of thermal power plants and researched to improve the performance and the reliability of steam turbine, which are achieved by advances in design and materials technology. In recent, interest is renewed in advanced steam condition as means of improving economy of thermal power plant and reducing environmental pollution. Improvements in the maximum power have been driven by the development of advanced rotor and bucket material and longer last stage bucket. Improvements in efficiency have been brought through advances in mechanical efficiency and thermodynamic efficiency. This paper describes a number of new steam path design features introduced to the steam turbine product. And also this paper describes new design technologies' development, new technologies' trend and technologies' development for ultra-super critical steam turbine.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2006.10a
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• pp.83-83
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• 2006

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.17 no.6
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• pp.46-52
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• 2018

Nondestructive evaluation for mechanical degradation of ultrasuper-critical (USC) heat-resistance steel, which is attractive to the next generation of power plants is studied by magnetic reversible permeability. The interrelationship between reversible permeability and high-temperature mechanical degradation has been investigated by precise measurement of permeability nondestructively. Also, the effects of microstructural variation on reversible permeability are discussed. Isothermal aging was observed to coarsen the tempered carbides ($Cr_{23}C_6$), generated the intermetallic phases ($Fe_2W$), and grow rapidly during aging. The dislocation density also decreases steeply within lath interior. The peak to peak interval (PPI) of reversible permeability profile decreased drastically during the initial 500 h aging period, and was thereafter observed to decrease only slightly. The variation in PPI is closely related to the decrease in the number of pinning sites and the degradation in tensile strength.

• Korean Chemical Engineering Research
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• v.59 no.1
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• pp.60-67
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• 2021

This study presented techno-economic analysis of a 500 MWe oxy-coal power plant with CO2 capture. The power plant included a circulating fluidized-bed (CFB), ultra-supercritical steam turbine, flue gas conditioning (FGC), air separation unit (ASU), and CO2 processing unit (CPU). The dry flue gas recirculation (FGR) was used to control the combustion temperature of CFB. One FGR heat exchanger, one heat exchanger for N2 stream exiting ASU, and a heat recovery from CPU compressor were considered to enhance heat efficiency. The decrease in the temperature difference (ΔT) of the FGR heat exchanger that means the increase in heat recovery from flue gas enhanced the electricity and exergy efficiencies. The annual cost including the FGR heat exchanger and FGC cooling water was minimized at ΔT = 10 ℃, where the electricity efficiency, total capital cost, total production cost, and return on investment were 39%, 1371 M$, 90 M$, and 7%/y, respectively.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.1
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• pp.103-110
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• 2010

In this study, an assessment method on creep-fatigue crack initiation and crack growth for a Mod.9Cr-1Mo steel (ASME Grade 91) structure has been developed with an extension of the French RCC-MR A16 procedure. The current A16 guide provides defect assessment procedure for a creep-fatigue crack initiation and crack growth for an austenitic stainless steel, but no guideline is available yet for a Mod.9Cr-1Mo steel which is now widely being adopted for structural materials of future nuclear reactor system as well as ultra super critical (USC) thermal plant. In the present study an assessment method on creep-fatigue crack initiation and crack growth is provided for the FMS (Ferritic-Martensitic Steel) and assessment on the creep-fatigue crack behavior for a structure has been carried out. The assessment results were compared with the observed images from a structural test.

• Transactions of the KSME C: Technology and Education
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• v.4 no.2
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• pp.101-109
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• 2016

The material properties of heat resistant materials at power plants are affected by thermal aging as operating time is accumulated. In this study, the influence of thermal aging on yield strength, tensile strength and fracture behavior for Mod.9Cr-1Mo (ASME Grade 91) steel which is a material widely adopted for Generation IV nuclear energy system has been investigated and analyzed. Service exposed Gr.91 steel materials sampled from a piping system of an ultra-supercritical (USC) plant in Korea with accumulated operation time of 73,716 hours were used for material testing. The test results of the service exposed material specimens were compared with those of the virgin Gr.91 steel specimens. Those test data were compared with the material properties of ASME code and RCC-MRx code. Conservatisms of the material properties in the design codes have been quantified based on the comparisons of those from virgin and service exposed material specimens.

• Journal of Welding and Joining
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• v.33 no.4
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• pp.30-36
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• 2015

Austenite stainless steel(SA213-TP347H) has widely been used for the superheater & reheater tube in USC(ultra-supercritica) coal boiler because of its high creep rupture strength and anti-oxidation. But recently, the short-term failures have happened frequently in heat affected zone for only 4,000~15,000hours of service. Many investigations have been conducted to understand the failure mechanism. The root cause of failure was comfirmed to "strain induce participation hardening crack" or "reheat cracking". This mechanism often occurred due to weld residual stress and precipitation of the Cr, Nb carbides in the stabilized stainless steel such as TP347H. This paper presents an analysis of failure tube and effect of the sample tubes that conducting stabilizing heat treatment in site after 11,380hours & 16,961hours of service. Visual inspection was performed. In addition, microscopic characteristics was identified by O.M, SEM, and hardness test was carried out to find out the heat treatment effects. Failures seem to happen because of being not conducted stabilizing heat treatment in site. And another cause is inadequate weld parameter such as pass, ampere, voltage, inter-pass temperature. Thus, this paper has the purpose to describe that how to prevent similar failures in those weld-joints.