• Title/Summary/Keyword: 초음파 비파괴검사

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Development of Calibration System for Contact Transducer (초음파 탐촉자의 교정 시스템 개발)

  • Nam, Y.H.;Seong, U.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.4
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    • pp.294-299
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    • 1999
  • In this paper, the calibration system for contact transducer has been developed to improve the reliability of the inspection result of ultrasonic testing on rotors. This system consists of signal processing parts: (oscilloscope, spectrum analyzer, pulser/receiver), standard block, and user interface program. Signal processing for the calibration system was performed quickly with high accuracy. The developed system has been applied to a practical calibration of probe using the non-destructive testing on rotors, and demonstrated high sensitivity and precision.

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Non-Destructive Testing of Damaged Thermoplastic Pipes Electrofusion Joints Using Phased Array Ultrasonic (위상배열초음파를 이용한 손상된 열가소성 플라스틱배관 전기융착부 비파괴검사)

  • Kil, Seong-Hee;Kim, Byung-Duk;Kwon, Jeong-Rock;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.17 no.5
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    • pp.64-68
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    • 2013
  • Non destructive testing(NDT) methods of electrofusion(EF) joints of thermoplastics pipes are required for fusion joint safety and for the long term reliability of a pipe system. Electrofusion joints, which are joined at the proper fusion process and procedures, may encounter defects due to the difference of ovality between pipes and coupling, improper fusion process or porosity result from electrofusion joining. These defects can cause the failure of pipeline and by extension, they can be caused the limit to expand the use of plastics pipes. This paper studies inspection results using ultrasonic imaging method for damaged polyethylene electrofusion joints. Gas was leaking from 250mm diameter polyethylene electrofusion joints at February 2004 which was electrofused at December 1994 and operation pressure was 2.45kPa. First, surface inspection was conducted and then in order to find the types of defects examination using ultrasonic imaging method was performed. Lack of fusion and inappropriate inserting for polyethylene pipes into electrofusion coupling were found and causes of the gas leak were judged that misalignment and insert defect. Cutting inspection was performed and each inspection results were compared to. Results of ultrasonic imaging method and cutting inspection were the same.

Consideration of Sensors for Real-Time Quality Evaluation of Resisitance Spot Welds in Automotive Industry (자동차 저항 점 용접부 실시간 품질 검사 자동화를 위한 센서 검토)

  • Cho, Jung-Ho;Cho, Yong-Joon;Yoo, Sung-Pil;Chang, In-Sung;Do, Sung-Sup
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.50-50
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    • 2010
  • 최근 토요타 자동차의 대량 리콜 사태로 안전과 관련된 자동차 품질에 대한 관심과 중요성이 크게 부각되었다. 본 연구에서는 나날이 높아지고 있는 자동차 품질 기준과 생산 비용 절감, 공정 자동화 요구에 부응하기 위한 차체 저항 점 용접부 품질 검사 자동화 기술 개발을 위해 적용 가능한 센서들을 비교, 검토하였다. 알려진 비파괴 검사 방법은 초음파, 와전류, 방사선 검사법 등 다양한 방법들이 존재하지만, 이 연구에서는 생산 라인 현장 적용이 가능한 소형 센서들을 중심으로 검토 영역을 제한하였다. 검토된 비파괴 검사 방법은 총 5가지 종류로 종래의 수동 초음파 검사법, 집적된 탐촉자를 이용한 3차원 초음파 검사법, NAUT(Non-contact Air-coupled Ultrasonic Test), EMAT(EletroMagnetic Acoustic Test), 그리고 너겟 프로파일러$^{TM}$이다. 이 연구에서는 각 검사법의 원리와 장단점을 설명하고 생산 라인 적용에 필요한 필수 항목들에 대해 고찰하였다.

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Development of Ultrasonic Inspection System and Application to Overlay Weld Flaw Detection (초음파 자동 검사시스템의 개발과 오버레이 용접부의 결함검사)

  • Nam, Young-Hyun;Seong, Un-Hak
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.562-567
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    • 2000
  • Many pressure vessels for power and industrial plant are fabricated from low alloy carbon steels. The inner sides of pressure vessels are commonly weld-cladded with austenitic stainless steels to minimize problems of corrosive attack. Disbonding cracks are often detected at the transition region of welding interlayer, which is serious problem to reliability of pressure vessels. We have developed C-scan system to high speed inspection of overlay weld using DSP(digital signal processor). This system consists of signal processing parts (oscilloscope, pulser/receiver, digitizer, DSP), scanner, program and position controller. The developed system has been applied to a practical ultrasonic testing in overlay weld, and demonstrated high speed with precision

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A study for bandwidth broadening of piezoelectric ultrasonic transducers (압전 초음파 탐촉자의 대역폭 확장을 위한 연구)

  • Kim Jin Ho;Kim Hee Rak;Choi Myoung Seon
    • Proceedings of the Acoustical Society of Korea Conference
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    • spring
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    • pp.393-396
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    • 2002
  • 비파괴검사, 수중탐지, 의료진단 등에 사용되는 초음파 탐촉자에 요구되는 가장 중요한 특성에는 높은 감도와 좋은 분해능이 있다. 본 연구에서는 압전초음파탐촉자의 구성요소(인덕터, 정합층, 후면재 등)가 감도와 분해능에 미치는 영향을 분석한 후, 광대역탐촉자의 구성 요소를 결정하였다. 또한 광대역탐촉자의 시작품을 제작하고 성능시험을 수행하여 이론예측과 실험결과가 잘 일치함을 보였다.

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Physics of Harmonic Imaging (하모닉 영상의 물리학)

  • Choi, Min Joo;Yang, Jeong Hwa;Paeng, Dong-Guk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.5
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    • pp.564-572
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    • 2012
  • Harmonic imaging is introduced in the present article and its principle and physical characteristics is described in contrast to conventional ultrasonic imaging. The principle of the conventional image which uses ultrasonic echoes reflected at the interfaces between tissues is presented, and the nonlinear ultrasonic propagation which results in harmonic components is conceptually described. The pulse inversion technique which effectively extracts the harmonic components from the ultrasonic echo signals is introduced, and the advantages of the constructed harmonic images are summarized comparing with those of conventional ultrasonic images. The harmonic images are classified according to the mechanism of harmonic production, and the typical harmonic images obtained from patients are presented in contrast to the corresponding sonograms. Clinical significance and prospects of harmonic imaging and the future research areas are discussed.

Thickness Assessment of Adhesive Layer in Inhomogeneous Layer by Guided Wave (유도초음파에 의한 비균질 적층의 접합층두께 평가)

  • Cho, Youn-Ho;Ham, Hyo-Sik;Choi, Heung-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.4
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    • pp.391-397
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    • 2001
  • The guided wave propagation in inhomogeneous multi-layered structures is experimentally explored based on theoretical dispersion curves. It turns out that proper selection of incident angel and frequency is critical for guided wave generation in multi-layered structures. Theoretical dispersion curves greatly depend on adhesive zone thickness, layer thickness and material properties. It was possible to determine the adhesive zone thickness of an inhomogeneous multi-layered structure by monitoring experimentally the change of dispersion curves.

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Development of the Automated Ultrasonic Testing System for Inspection of the flaw in the Socket Weldment (소켓 용접부 결함 검사용 초음파 자동 검사 장비 개발)

  • Lee, Jeong-Ki;Park, Moon-Ho;Park, Ki-Sung;Lee, Jae-Ho;Lim, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.3
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    • pp.275-281
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    • 2004
  • Socket weldment used to change the flow direction of fluid nay have flaws such as lack of fusion and cracks. Liquid penetrant testing or Radiography testing have been applied as NDT methods for flaw detection of the socket weldment. But it is difficult to detect the flaw inside of the socket weldment with these methods. In order to inspect the flaws inside the socket weldment, a ultrasonic testing method is established and a ultrasonic transducer and automated ultrasonic testing system are developed for the inspection. The automated ultrasonic testing system is based on the portable personal computer and operated by the program based Windows 98 or 2000. The system has a pulser/receiver, 100MHz high speed A/D board, and basic functions of ultrasonic flaw detector using the program. For the automated testing, motion controller board of ISA interface type is developed to control the 4-axis scanner and a real time iC-scan image of the automated testing is displayed on the monitor. A flaws with the size of less than 1mm in depth are evaluated smaller than its actual site in the testing, but the flaws larger than 1mm appear larger than its actual size on the contrary. This tendency is shown to be increasing as the flaw size increases. h reliable and objective testing results are obtained with the developed system, so that it is expected that it can contribute to safety management and detection of repair position of pipe lines of nuclear power plants and chemical plants.

Nondestructive Evaluation of Nanostructured Thin Film System Using Scanning Acoustic Microscopy (초음파현미경을 이용한 나노 구조 박막 시스템의 비파괴평가)

  • Miyasaka, Chiaki;Park, Ik-Keun;Park, Tae-Sung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.437-443
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    • 2010
  • In recent years, as nano scale structured thin film technology has emerged in various fields such as the materials, biomedical and acoustic sciences, the quantitative nondestructive adhesion evaluation of thin film interfaces using ultra high frequency scanning acoustic microscopy(SAM) has become an important issue in terms of the longevity and durability of thin film devices. In this study, an effective technique for investigating the interfaces of nano scale structured thin film systems is described, based on the focusing of ultrasonic waves, the generation of leaky surface acoustic waves(LSAWs), V(z) curve simulation and ultra high frequency acoustical imaging_ Computer simulations of the V(z) curve were performed to estimate the sensitivity of detection of micro flaws(i.e., delamination) in a thin film system. Finally, experiments were conducted to confirm that a SAM system operating at a frequency of 1 GHz can be useful to visualize the micro flaws in nano structured thin film systems.

Non-destructive Inspection of Top-Down Construction Joints of Column in SRC Structure using Ultrasonic Method (초음파법을 이용한 콘크리트 역타시공 이음부 공극의 화상검출특성)

  • Park, Seok-Kyun;Baek, Un-Chan;Lee, Han-Bum;Kim, Myoung-Mo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.4
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    • pp.290-295
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    • 2000
  • The joint treatment of concrete is one of the technical problems in top down construction method. Joints created with the top down construction result in serious weakness from the aspects of both structural and water-barrier function. Ultrasonic method was used for the inspection of top down construction joints of a various column in SRC structure in this study. The advantages and limitations of this method for non-destructive inspection in top down construction joints are investigated. As a result, it has been verified that the semi-direct measurement method is more effective than the other methods for detecting the voids of construction joints using ultrasonic method.

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