• 제목/요약/키워드: 초소성(superplasticity)

검색결과 34건 처리시간 0.027초

초소성 및 확산접합을 이용한 우주항공 부품 성형기술 개발 (Development of Aerospace Components Forming Technology using Superplasticity and Diffusion Bonding Characteristic)

  • 이호성;윤종훈;이영무
    • 한국군사과학기술학회지
    • /
    • 제8권3호
    • /
    • pp.51-55
    • /
    • 2005
  • In this paper, a near net shape technology using superplasticity and diffusion bonding characteristics was presented for application to various components of aircraft and missiles. Due to these special characteristics of some aerospace alloys, it is possible to produce complex components to shape very near final dimension with enhanced design freedom, reduced material usage, and overall saving of weight and cost. The high pressure vessel for a space launcher was fabricated with Ti-6Al-4V alloy by superplastic forming and diffusion bonding process and the failure characteristics are compared with conventionally fabricated vessel spin formed and TIG welded. The structural integrity of the superplastic forming and diffusion bonding process was successfully demonstrated.

Al-Mg-Cu-Mn 합금의 초소성 특성 (Superplastic Properties of Al-Mg-Cu-Mn Alloys)

  • 박종우;김희수;문인기;하기윤;이덕열
    • 한국재료학회지
    • /
    • 제5권1호
    • /
    • pp.132-139
    • /
    • 1995
  • Al-Mg-Cu-Mn계 합금을 가공열처리하고 초소성 특성을 조사한 후 광학 및 전자 현미경을 이용하여 초소성에 영향을 미치는 주요한 인자들을 조사하였다. 균질화 과정에서 제거되지 않은 조대한 2차상들은 그 후의 가공열처리 과정에서도 계속 잔류하여 초소성 변형 중 기공을 유발함으로써ㅓ 초소성 신율을 저하시켰다. 반면에 가공열처리 과정에서 생성된 미세한 석출물은 결정립 성장을 억제하여 조직을 안정화함으로써 초소성 특성을 향상시켰다. 균질화처리 조건은 2차상의 크기과 분포에 큰 영향을 주어 2단계 균질화-공냉처리는 1단계 균질화-노냉처리보다 조대한 2차상의 제거와 미세석출물의 생성에 효과적이었다.

  • PDF

2상 타이타늄 합금의 저온/고속 초소성 (Low-temperature/high-strain rate superplasticity of two-phase titanium alloys)

  • 박찬희;이종수
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 추계학술대회 논문집
    • /
    • pp.76-79
    • /
    • 2009
  • The current understanding for phase/grain boundary sliding and low-temperature/high-strain rate superplasticity of two-phase titanium alloys is summarized. The quantitative analysis on boundary sliding revealed increased sliding resistance on the order of $\alpha/\beta\;\ll\;\alpha/\alpha\;\approx\;\beta/\beta$ boundary, hence, led to the conclusion that approximately 50% alpha(or beta) volume fraction and/or grain refinement is beneficial for obtaining large superplastic elongation at low temperature and/or high strain rate. To predict the temperature for 50% alpha volume in various alpha/beta Ti, artificial neural network was applied. Finally, much enhanced superplasticity was achieved through grain refinement utilizing dynamic globularization.

  • PDF

2상 타이타늄 합금의 미세조직 제어를 통한 초소성 특성 향상 (Enhanced Superplasticity of Two-phase Titanium Alloys by Microstructure Control)

  • 박찬희;이종수
    • 소성∙가공
    • /
    • 제19권1호
    • /
    • pp.5-10
    • /
    • 2010
  • The current understanding for phase/grain boundary sliding and low-temperature/high-strain rate superplasticity of two-phase titanium alloys is summarized. The quantitative analysis on boundary sliding revealed increased sliding resistance on the order of ${\alpha}/{\beta}\;\ll\;{\alpha}/{\alpha}\;{\approx}\;{\beta}/{\beta}$ boundary, hence, led to the conclusion that approximately 50% alpha(or beta) volume fraction and/or grain refinement is beneficial for obtaining large superplastic elongation at low temperature and/or high strain rate. To predict the temperature for 50% alpha volume in various alpha/beta Ti, artificial neural network was applied. Finally, much enhanced superplasticity was achieved through grain refinement utilizing dynamic globularization.

국부적 용융이 ${Si_3}{N_{4p}}$/2124 Al 복합재의 초소성 거동에 미치는 영향 (II) (The Effect on Partial Melting on Superplastic Flow of ${Si_3}{N_{4p}}$/2124 Al Composites (II))

  • 정하국;김혜성
    • 한국재료학회지
    • /
    • 제11권7호
    • /
    • pp.585-589
    • /
    • 2001
  • 많은 연구결과들은 국부적 용융체의 존재가 고온인장 변형 시 발생하는 내부공극의 발달을 억제할 수 있음을 보고하고 있다. 그러나 이러한 국부적 용융체가 존재한다고 해서 반드시 고변형속도 초소성 현상이 관찰될 수 있는 것은 아니다. 금속기지와 보강재간의 계면에 국부적 용융체의 양이 너무 많이 존재하면 두상간의 결합력이 떨어져 금속기지상으로부터 보강재가 분리되는 현상이 야기될 수 있기 때문이다. 그러므로, $Si_3$$N_{4p}$ 2124 Al 복합재의 초소성 유동 특성을 이해하기 위해 변형온도에 따른 미세구조 변화와 계면특성을 조사하였다. 본 연구를 룽해 $Si_3$$N_{4p}$ 2124 Al 복합재에서 Al-기지와 $Si_3$$N_{4p}$ 강화상간의 계면상의 국부적 용융이 시작되는 온도부근에서는 큰 초소성 특성이 얻어지지만, 국부적 용융이 시작되는 온도를 지난 인장온도범위에서는 오히려 초소성 특성이 현저하게 저하되는 현상이 관찰되었다. 위의 실험결과는 $Si_3$$N_{4p}$ 2124 Al복합재의 고변형속도 초소성 거동에 기여하는 최적의 액상량이 존재한다는 것을 의미한다.

  • PDF

마그네슘합금의 초소성 특성과 응용 (Superplasticity of Magnesium Alloys and SPF Applications)

  • 심재동;변지영
    • 한국재료학회지
    • /
    • 제27권1호
    • /
    • pp.53-61
    • /
    • 2017
  • Magnesium alloys are of emerging interest in the automotive, aerospace and electronic industries due to their light weight, high specific strength, damping capacity, etc. However, practical applications are limited because magnesium alloys have poor formability at room temperature due to the lack of slip systems and the formation of basal texture, both of which characteristics are attributed to the hcp crystal structure. Fortunately, many magnesium alloys, even commercialized AZ or ZK series alloys, exhibit superplastic behavior and show very large tensile ductility, which means that these materials have potential application to superplastic forming (SPF) of magnesium alloy sheets. The SPF technique offers many advantages such as near net shaping, design flexibility, simple process and low die cost. Superplasticity occurs in materials having very small grain sizes of less than $10{\mu}m$ and these small grains in magnesium alloys can be achieved by thermomechanical treatment in conventional rolling or extrusion processes. Moreover, some coarse-grained magnesium alloys are reported to have superplasticity when grain refinement occurs through recrystallization during deformation in the initial stage. This report reviews the characteristics of superplastic magnesium alloys with high-strain rate and coarse grains. Finally, some examples of SPF application are suggested.