• Title/Summary/Keyword: 초고온 세라믹스

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진공 플라즈마 용사 코팅 조건에 따른 초고온 세라믹 코팅의 미세구조

  • Yu, Yeon-U;Jeon, Min-Gwang;Nam, Uk-Hui;Byeon, Eung-Seon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.135-135
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    • 2016
  • 차세대 가스터빈 엔진 및 초음속 항공기 내 고온부의 온도가 증가함에 따라, 기존의 초내열합금 기반 소재를 사용하기 어려워지고 있다. 초고온 세라믹스는 높은 기계적 물성, 화학적 안정성 등 우수한 고온 특성을 가지고 있어 기존의 초고온 소재를 대체 할 수 있는 물질로 부상되고 있다. 하지만 기존의 금속 기반 소재 대비 높은 밀도로 인하여 초고온 세라믹 단일체를 비행체 부품에 적용하기에는 어려움이 있다. 이에 초고온 세라믹스와 탄소섬유를 포함하는 세라믹 복합체(Ceramic Matrix Composite, CMC)를 제작하여 동등한 기계적 물성을 보이면서 무게를 감소시키는 연구들이 진행 중에 있다. 초고온 세라믹스가 함침 된 세라믹 복합체의 경우 우수한 내삭마, 내산화 특성을 보이지만, 장시간 고온에 노출되어 탄소 섬유가 드러나게 되면 급격한 산화로 인해 소재 특성의 열화가 진행되는 단점을 가지고 있다. 따라서, 탄소 섬유가 드러나지 않도록 복합체 표면에 코팅층을 형성하여 세라믹 복합체 모재를 보호하는 방법이 활발히 연구되고 있다. 본 연구에서는 진공 플라즈마 용사 공정을 이용하여 다양한 공정조건 하에서 초고온 세라믹 코팅층을 형성하였다. 수십 마이크론 크기 분포를 갖는 HfC 분말을 Ar 유송 가스를 이용하여 플라즈마 화염 내부로 투입하였다. 플라즈마 화염 가스는 Ar 과 H2를 혼합하여 구성되었으며, 분위기 가스로는 N2를 사용하였다. 코팅에 사용된 모재로는 ZrB2 단일체와 SiC가 미량 포함된 HfC 단일체를 사용하였다. 다양한 공정 조건하에서 형성된 HfC 코팅층의 두께, 미세 조직구조를 SEM을 이용하여 관찰하였으며, XRD를 이용하여 형성된 HfC 코팅층의 결정구조를 분석하였다.

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Ultra-high Temperature Ceramics-Ceramic Matrix Composites (UHTC-CMC) (섬유강화 초고온 세라믹스 복합재료(UHTC-CMC))

  • Lee, Sea-Hoon;Lun, Feng;Chung, Kyeongwoon
    • Composites Research
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    • v.30 no.2
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    • pp.94-101
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    • 2017
  • Ultra-high temperature ceramics (UHTC) such as $ZrB_2$, ZrC, $HfB_2$, HfC and TaC has been recently actively investigated for the application as components such as nose-cone, rocket nozzle and leading edge of hypersonic systems. However, the application has been limited by various reasons. The brittleness of the materials and consequent low thermal shock resistance is one of the reasons. The property can be improved through the fabrication of ceramic matrix composites. In this paper, the concept of UHTC and the fabrication process and testing of UHTC-based ceramic matrix composites (UHTC-CMC) were briefly reviewed. Also, international activities regarding the fabrication of UHTC-CMC were summarized and a UHTC-CMC project, which was performed in Korea, was introduced.

바닷물도 기름으로 바꾸는 초고온의 세계

  • Lee, Gwang-Yeong
    • The Science & Technology
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    • v.28 no.6 s.313
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    • pp.14-15
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    • 1995
  • 가스레인지의 불꽃은 섭씨2천도 그 이상의 온도를 초고온이라 한다. 현대과학은 한다. 현대과학은 온도를 3억도 까지 끌어올리는데 성공했고 초고온에 견디는 새로운 물질 세라믹스를 개발, 엔진에 활용하고 있다. 우주생성의 신비를 푸는 길로도 연결되는 초고온의 세계를 알아본다.

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Development of Ultra-High Temperature Ceramics (초고온 세라믹스의 발전 동향)

  • Lee, Sea Hoon;Park, Min-Sung;Zou, Yun
    • Composites Research
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    • v.35 no.4
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    • pp.261-268
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    • 2022
  • Ultra-high temperature ceramics (UHTC) such as ZrB2, ZrC, HfB2, HfC and TaC have been recently investigated for the application to hyper-sonic systems such as nose-cone, rocket nozzle and leading edge. In this paper, the recent research results about UHTC have been reviewed. Domestic and international research results about UHTC mainly during the last 5 years were briefly summarized. Also, the results of C3HARME project, which was one of the Horizon 2020 program in EU, to get over the problems of UHTC such as brittleness through the fabrication of ultra-high temperature ceramic matrix composites (UHTCMC) were briefly introduced.

Application of ultra-high-temperature ceramics to oxidation-resistant and anti-ablation coatings for carbon-carbon composite (탄소-탄소 복합재의 내삭마 내산화 코팅을 위한 초고온 세라믹스의 적용)

  • Kim, Hyun-Mi;Choi, Sung-Churl;Cho, Nam Choon;Lee, Hyung Ik;Choi, Kyoon
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.6
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    • pp.283-293
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    • 2019
  • As applications in extreme environments such as aerospace, high-energy plasma and radio-active circumstances increases, the demand for materials that require higher melting points, higher mechanical strength and improved thermal conductivity continues to increase. Accordingly, in order to improve the oxidation/abrasion resistance of the carbon-carbon composite, which is a typical heat-resistant material, a method of using ultra high temperature ceramics was reviewed. The advantages and disadvantages of CVD coating, pack cementation and thermal plasma spraying, the simplest methods for synthesizing ultra-high temperature ceramics, were compared. As a method for applying the CVD coating method to C/C composites with complex shapes, the possibility of using thermodynamic calculation and CFD simulation was proposed. In addition, as a result of comparing the oxidation resistance of the TaC/SiC bi-layer coating and TaC/SiC multilayer coating produced by this method, the more excellent oxidation resistance of the multilayer coating on C/C was confirmed.

Densification and Properties of ZrB2-based Ceramics for Ultra-high Temperature Applications (초고온용 ZrB2-계 세라믹스의 치밀화와 물성)

  • Kim, Seong-Won;Kim, Hyung-Tae;Kim, Kyung-Ja;Seo, Won-Seon
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.3
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    • pp.273-278
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    • 2012
  • $ZrB_2$ has a melting temperature of $3245^{\circ}C$ and a low density of $6.1\;g/cm^3$, which makes this a candidate for application to ultra-high temperature over $2000^{\circ}C$. Beside these properties, $ZrB_2$ has excellent resistance to thermal shock and oxidation compared with other non-oxide engineering ceramics. This paper reviewed briefly 2 research examples, which are related to densification and properties of $ZrB_2$-based ceramics for ultra-high temperature applications. In the first section, the effect of $B_4C$ addition on the densification and properties of $ZrB_2$-based ceramics is shown. $ZrB_2$-20 vol.% SiC system was selected as a basic composition and $B_4C$ or C was added to this system in some extents. With sintered bodies, densification behavior and hightemperature (up to $1400^{\circ}C$) properties such as bending strength and hardness are examined. In the second section, the effect of the SiC size on the microstructures and physical properties is shown. $ZrB_2$-SiC ceramics are fabricated by using various SiC sources in order to investigate the grain-growth inhibition and the mechanical/thermal properties of $ZrB_2$-SiC.