• 한국정밀공학회지
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• 제18권3호
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• pp.143-151
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• 2001

Machine tool errors have to be characterized and predicted to improve machine tool accuracy. A real-time error compensation system has been developed based on volumetric error synthesis model which is composed of machine tool errors. This paper deals with new algorithm about verification of machine tool errors. This new algorithm uses a simplified volumetric error synthesis model. This simplified model is constructed with only main components among the error components of the machine. The main error components are analyzed by ball bar test of hemispherical helix. The novel measurement method using ball bar system has many advantages which are more efficient, easier to use than conventional measurement system.

• 한국정밀공학회지
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• 제16권8호
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• pp.122-129
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• 1999

A 5-axis CNC machine tool is more useful compared with a 3-axis machine tool, because the position and the orientation of a tool tip can be controlled simultaneously. Unlike the 3-axis machine tool, the 5-axis machine tool has the volumetric position error and volumetric orientation error due to the quasi-static error of each machine tool joint which is a major source of machined part error. So, the generalized error synthesis model of the 5-axis CNC machine tool was developed to predict and to compensate for the volumetric position error and the volumetric orientation error. It was proposed that a compensation algorithm to correct simultaneously the volumetric position error and the volumetric orientation error of the 5-axis CNC machine by error inverse kinematic.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1998년도 추계학술대회 논문집
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• pp.134-139
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• 1998

The objective of this study is to estimate and to compensate for the volumetric error of a machine tool. In this paper, the volumetric error is defined and error synthesis model is presented. Then, the volumetric error of workpiece is compared through the virtual machining and a new tool-path is generated to compensate for the error in the post-processor of CAM system using the error synthesis model. By this method, the error is compensated without modification or replacement of a machine tool being in use.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.501-504
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• 2001

The use of error compensation techniques has been recognized as an effective way in the improvement of the accuracy of a machine tool. The laser measurement method for identifying position errors of machine tool has the disadvantages such as high cost, long calibration time and usage of volumetric error synthesis model. Accordingly, this paper deals with analysis of the position errors of a machine tool using ball bar test without using complicated error synthesis model. Statistical analysis method was adopted in this paper for deriving position errors using hemispherical helix ball bar test.

• 한국정밀공학회지
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• 제19권9호
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• pp.34-40
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• 2002

Machining accuracy is affected by quasi-static errors of machining center. Since machine errors have a direct influence upon both the surface finish and geometric shape of the finished workpiece, it is very important to measure the machine errors and to compensate these errors. The laser measurement method for identifying geometric errors of machine tool has the disadvantages such as high cost, long calibration time and usage of volumetric error synthesis model. Accordingly, this paper deals with analysis of the geometric errors of a machine tool using ball bar test without using complicated error synthesis model. Statistical analysis method was adopted in this paper for deriving geometric errors using hemispherical helix ball bar test. As a result of experiment, geometric errors of the vertical machining center are compensated by 88%.

• 한국생산제조학회지
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• 제8권3호
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• pp.28-34
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• 1999

The objective of this study is to estimate and to compensate far the volumetric error of a workpiece influenced by the geometric error of a machine tool. In this paper, the volumetric error is defined and the error synthesis model is presented. Then, the volumetric error of workpiece is calculated and compared through the simulation, and a new tool-path is generated to compensate for the error in the post-processor of CAM system using the error synthesis model. By this method, the error is compensated without modification or replacement of a machine tool being in use.

• 대한기계학회논문집A
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• 제36권2호
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• pp.165-171
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• 2012

본 연구는 3 축 공작기계에 있어 기하학적 오차가 체적 오차에 미치는 영향을 해석적 방법으로 분석하는데 목적이 있다. 먼저 기하학적 오차가 공작기계의 체적 오차에 미치는 영향을 제시하는 수학적 모델인 오차합성모델에 대해 분석한다. 민감도 분석은 분산 기반의 방법(Variance based method)을 사용하였으며 해석적 방법으로 분석하기 위해 평균 및 분산에 대해 목적 함수의 유형별로 그 해를 제시한다. 마지막으로 3 축 공작기계의 예를 들어 민감도 분석을 하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 춘계학술대회 논문집
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• pp.703-707
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• 2000

Machine tool errors have to be characterized and predicted to improve machine tool accuracy. A real-time error compensation system has been developed based on volumetric error synthesis model which is composed of machine tool errors. This paper deals with new algorithm about verification of machine tool errors. This new algorithm uses a simplified volumetric error synthesis model. This simplified model is constructed with only main components among the error components of the machines. This main error components are analyzed by three-dimensional helical ball bar test. By substituting result of helical ball bar test fer simplified model, we could find that obtained error components are closed to real error components.

• 한국터널지하공간학회 논문집
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• 제22권2호
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• pp.145-154
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• 2020

NATM 공법에 있어서 강지보재는 숏크리트가 타설되어 라이닝을 완전히 구성할 때까지 터널의 안정화를 확보하는 구조체로서, 숏크리트의 타설 전 뿐만 아니라 타설 후 숏크리트와의 일체 거동을 통해 라이닝의 강도를 더해주는 역할을 수행한다. 본 연구에서는 새로운 형식의 사변형 격자지보재를 터널의 안정해석에 적용하기 위한 방안으로 체적비 기반의 숏크리트와 강지보재 합성부재의 등가 물성치 결정법을 제시하였다. 사변형 격자지보재는 수직 및 수평 보강재의 존재로 면적비 기반으로 등가 물성치를 산정할 경우 선택한 단면에 따라 물성치가 상이 할 수 있다. 따라서 본 연구에서는 체적비 기반의 등가 물성치 결정법을 제시하였으며, 격자지보재와 숏크리트로 구성된 합성부재 요소에 대한 상세모델과 등가물성치를 사용한 등가모델의 비교를 통하여 등가탄성계수를 보정할 수 있는 방법을 제시하였다. 상세모델과 등가모델을 비교한 결과등가모델은 상세모델에 비해 평균적으로 130% 작은 휨 강도를 나타내었다. 본 연구에서는 휨강도의 오차율을 고려하여 등가탄성계수를 보정할 수 있는 방법을 제시하였고, 보정된 등가탄성계수를 적용한 등가모델의 휨강도는 상세모델과 평균오차율 1% 이내로 나타났다.