• Proceedings of the KIEE Conference
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• 2009.07a
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• pp.1757_1758
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• 2009

본 논문에서는 철도차량의 능동조향시스템 연구를 위한 축소 조향대차의 장애물 검지시스템 구축에 대여 연구하였다. 철도차량에서 능동조향이란 곡선부 주행 시 차륜/레일 접촉에 의한 승차감 저하 및 차륜/레일의 마모와 소음을 줄이고, 고속주행을 위한 조향성능 및 주행안정성을 확보하기 위한 휠셋의 제어기술이다. 따라서 논문에서는 조향제어전략 및 제어기법을 연구하기 위한 축소 차량모델(견인대차와 조향대차로 구성)의 개발과정으로서 자동운전을 위한 장애물 검지시스템에 대한 연구를 수행하였으며 주행실험을 통해 그 성능을 검증하였다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.11
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• pp.53-60
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• 2020

The bogies of railway vehicles are one of the most critical components for service. Fatigue defects in the bogie can be initiated for various reasons, such as material imperfection, welding defects, and unpredictable and excessive overloads during operation. To prevent the derailment of a railway vehicle, it is necessary to evaluate and detect the defect of a connection weldment between the car body and bogie accurately. The safety of the bogie weldment was checked using an ultrasonic test, and it is necessary to determine the occurrence of defects using a learning method. Recently, studies on deep learning have been performed to identify defects with a high recognition rate with respect to a fine and similar defect. In this paper, the databases of weldment specimens with artificial defects were constructed to detect the defect of a bogie weldment. The ultrasonic inspection using the wedge angle was performed to understand the detection ability of fatigue cracks. In addition, the convolutional neural network was applied to minimize human error during the inspection. The results showed that the defects of connection weldment between the car body and bogie could be classified with more than 99.98% accuracy using CNN, and the effectiveness can be verified in the case of an inspection.

• Journal of the Korean Society for Nondestructive Testing
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• v.31 no.2
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• pp.144-149
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• 2011

The lock-in thermography was employed to evaluate the integrity of railway bogies. Prior to the actual application on railway bogies, in order to assess the detectability of known flaws, the calibration reference panel was prepared with various dimensions of artificial flaws. The panel was composed of structural steel, which was the same material with actual bogies. Through lock-in thermography evaluation, the optimal frequency of heat source was determined for the best flaw detection. Based on the defects information, the actual defect assessments on railway bogie were conducted with different types of railway bogies, which were used for the current operation. In summary, the defect assessment results with thermography method showed a good agreement as compared with the conventional inspection techniques. Moreover, it was found that the novel infrared thermography technique could be an effective way for the inspection and the detection of surface defects on bogies since the infrared thermography method provided rapid and non-contact mode for the investigation of railway bogies.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.05a
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• pp.87-87
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• 2004

최근 철도 차량은 안전성, 정시성, 대량 수송성이 우수하여 수송수요가 증가하고 있으며, 열차운행 횟수의 증가와 차량의 고속화로 운행조건이 가혹해짐에 따라 이에 대한 절대적인 안전성과 높은 신뢰성이 요구되고 있다. 철도차량과 같이 반복하중이 연속적으로 작용하는 구조물의 설계에 있어서는 구조물의 사용 환경이나 재료의 피로특성을 최우선의 고려사항으로 간주해야 한다. 실제로 철도차량의 대차 프레임은 맞대기 용접으로 제작되어 있으며, 용접부에서 파손이 발생하고 있다.(중략)

• Journal of the Korean Society for Railway
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• v.10 no.6
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• pp.800-805
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• 2007

The critical speed of railway bogie is very important in terms of the verification of the vehicle design procedure and safety. The dynamic performance of bogie is tested on the railway roller rig in a laboratory in place of field testing on track. But, the testing on the full scale roller rig caused many problems relating to test costs, test time and has the difficulty in test condition setup. To overcome these problems, scaled models were used in the filed of railway vehicle design and test. In this paper, we have studied the critical speed of scaled bogie model. We have made the 1/5 scaled bogie, the scaled roller rig and analyzed the critical speed of the scaled bogie through the numerical simulation and running test of the scaled bogie. We have confirmed that the analysis results of the critical speed correspond with the test results.

• Journal of the Korean Society for Railway
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• v.12 no.1
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• pp.16-24
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• 2009

In this study, fatigue crack growth rate of a cracked railway bogie frame under variable amplitude loading is predicted by applying linear elastic fracture mechanics. For this purpose, we find the critical points by reference surveying on cracked railway bogie frames. And we make an effective load history by synthesizing the dynamic load measured from the critical points of railway bogie frame during commercial line operation and the static load calculated from structural analysis. Crack growth analyses are performed at the 3 critical points under the commercial operation loading condition by assuming an initial crack size as 40 mm. and the results are compared with the experimental results from Japanese railway bogie frame crack growth case. From the analysis results, we find that around 500,000 km operating distance is necessary to bring crack growth from the initial crack to unstable crack. And it takes around 3.8 normal operating years. We conclude that it is enough time to detect the crack between normal maintenance period.

• Proceedings of the KAIS Fall Conference
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• 2011.05b
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• pp.832-835
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• 2011

최근까지 용접구조물의 피로설계는 용접품질 수준에 따라 공칭응력 또는 핫스팟 응력에 의한 S-N선 도로부터 수행하였다. 본 연구에서는 유한요소망의 크기에 덜 민감하면서 기존의 하중모드형식, 두께 효과 및 용접결합형식에 상관없는 등가구조응력(E2S2) 접근법을 이용한 Master S-N선도로부터 철도차량 대차프레임의 피로수명을 평가하고자 한다. 또한 합리적인 철도차량 용접대차프레임의 피로해석 연구일환으로서, 다축피로조건인 EN규격의 피로시험조건하에 이의 피로수명을 평가하고자 한다.

• Proceedings of the KSR Conference
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• 2003.10c
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• pp.8-14
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• 2003

곡선부가 많은 국내 기존선의 속도향상을 위한 틸팅차량의 개발은 기존선의 전철화에 따른 고속화를 위해 그 필요성이 부각되고 있다. 일반 고속차량과 다른 주행 메카니즘을 가지고 있는 틸팅차량의 주요 기술을 확보하기 위한 틸팅대차와 틸팅시스템의 개발과 연구는 한국철도의 기술력 향상에 큰 역할을 할 것이다. 180km/h급 한국형 틸팅차량의 틸팅 메카니즘 기구동역학 해석을 통하여 틸팅 대차를 형성하는 주요 파라메터들의 변화에 따른 틸팅 메카니즘의 특성과 영향력을 검토한다. 이를 통하여 최적의 틸팅운동을 수행할 수 있는 주요 파라메터의 값을 제시함으로서 틸팅차량이 요구하는 최적의 틸팅 메카니즘을 구현하고자 한다. 이 연구를 통해서 얻어지는 결과들은 팅팅 대차용 엑츄에이터의 성능 설계와 해석의 기반 자료로 사용되어진다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.5
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• pp.66-72
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• 2019

To improve ride quality and running stability of high speed train(HST), it is important that connection between coaches adopts the articulated bogies by using a gangway ring, unlike the conventional independent bogies assembled with car bodies. Although the gangway ring should be ensured absolute safety against passenger movement between coaches during train operation, there is still a lack of quantitative durability criteria of that. Therefore, in order to improve the passenger safety of HST, it is important to study the test requirements on durability evaluation for the ring. In this study, seven mixed loading cases were derived from the triaxial loading(vertical/lateral/longitudinal) modes. The safety factor of each component is at least 2.4 or more from the results of the finite element analysis. In addition, fatigue safety was evaluated through durability analysis from the viewpoint of strain-life design. Durability tests for the gangway ring carried out a total of 10 million cycles in 4 phases load conditions. After the durability test, the defect of each component was investigated using nondestructive testing techniques.

• Journal of the Korean Society for Railway
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• v.16 no.1
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• pp.7-13
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• 2013

A scaled version of a roller rig is developed to demonstrate the dynamic characteristics of a railway vehicle for academic purposes. This rig is designed based on Jaschinski's similarity law. It is scaled to 1/10 of actual size and allows 9-DOF motion to examine the up and down vibration of a train set. The test rig consists of three sub-hardware components: (i) a driving roller mechanism with a three-phase AC motor and an inverter, (ii) a bogie structure with first and second suspensions, and (iii) the vehicle body. The motor of the rig is capable of 3,600rpm, allowing the test to simulate a vehicle up to a maximum speed of 400Km/hr. Because bearings and joints are properly connected to the sub-structures, various motion analyses, such as a lateral, pitching, and yawing motion, are allowed. The slip motion between the rail and the wheel set is also monitored by several sensors mounted in the rig. After the construction of the hardware, an experiment is conducted to obtain the natural frequencies of the dynamic behavior of the specimen. First, the test rig is run and data are collected from six sets of accelerometers. Then, a numerical analysis of the model based on the ADAMS program is derived. Finally, the measurement data of the first three fundamental frequencies are compared to the analytical result and the validation of the test rig is conducted. The results show that the developed roller rig provides good accuracy in simulating the dynamic behavior of the vehicle motion. Although the roller rig designed in this paper is intended for academia, it can easily be implemented as part of a dynamic experiment of a bogie and a vehicle body for a high-speed train as part of the research efforts in this area.