• Title/Summary/Keyword: 차축

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Introduction to design of automobile braking system (자동차 제동장치의 설계입문)

  • 지경택
    • Journal of the korean Society of Automotive Engineers
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    • v.4 no.1
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    • pp.5-19
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    • 1982
  • 차량에 있어서 제동장치가 차지하는 중요도는 다른 부품에 비하여 매우 크다고 말할 수 있겠다. 그래서 차량 brake system을 적용하는데 있어서 가장 기초가 되는 수식 및 일반사항을 설명 함으로써 차량과 brake 관계를 넓게 이해하고 가장 적합한 제동장치의 설계에 도움을 주려는 데 본 기술의 목적이 있다. 우선 차량제원에 맞는 brake 성능에 관하여 생각하여 보자. 2개의 차 축을 갖고 있는 차량에서 제동할 경우 전 후 차축(front axle, rear axle)의 동하중(dynamic weight)은 정지상태 때의 하중과는 달라지게 된다. 그러므로 brake 성능은 이 동하중의 분배에 좌우되는 것이다.

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An Optimal Frequency Condition for An Induction Hardening for An Axle Shaft using Thermal-Electromagnetic Coupled Analysis (열-전자기 연성해석을 이용한 차축에 대한 최적의 고주파 열처리 주파수 조건에 대한 연구)

  • Choi, Jin Kyu;Nam, Kwang Sik;Kim, Jae Ki;Choi, Ho Min;Lee, Seok Soon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.207-212
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    • 2016
  • High-frequency induction hardening (HFIH) is used in many industries and has a number of advantages, including reliability and repeatability. It is a non-contact method of providing energy-efficient heat in the minimum amount of time without using a flame. Recently, HFIH has been actively studied using the finite-element method (FEM), however, these studies only focused on the accuracy of the analysis. In this paper, we analyzed HFIH by using a variable frequency based on the conditions of the same shape and input power then comparing the analysis results to experimental results. The analysis and experimental results indicate that the hardening depths are approximately the same using the optimal frequency of 3kHz.

A Study for Applying Thermoelectric Module in a Bogie Axle Bearing (철도차량 차축 베어링 발열부의 열전발전 적용에 대한 기초연구)

  • Choi, Kyungwho;Kim, Jaehoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.4
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    • pp.255-262
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    • 2016
  • There has been intense research on self-diagnosis systems in railway applications, since stability and reliability have become more and more significant issues. Wired sensors have been widely used in the railway vehicles, but because of the difficulty in their maintenance and accessibility, they ar not considered for self-diagnosis systems. To have a self-monitoring system, wireless data transmission and self-powered sensors are required. For this purpose, a thermoelectric energy harvesting module that can generate electricity from temperature gradient between the bogie axle box and ambient environment was introduced in this work. The temperature gradient was measured under actual operation conditions, and the behavior of the thermoelectric module with an external load resistance and booster circuits was studied. The proposed energy harvesting system can be applied for wireless sensor nodes in railroad vehicles with optimization of thermal management.

Endurance Life of Taper Roller Bearing for Wheel Loader Axles (휠 로더 차축 테이퍼 롤러 베어링의 내구수명)

  • Yoo, Dae Won;Lee, Jai Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1323-1330
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    • 2013
  • A wheel loader is a type of construction machinery that is capable of performing a variety of tasks, and demands on its functional diversity and structural reliability are growing. A wheel bearing is one of the core components that determine the life of the loader; taper roller bearings are commonly used for this purpose. The lifetime of a bearing is typically calculated based only on its load and revolution speed. The initial preload of a taper roller bearing is a critical factor that directly affects its endurance life. In this study, the relations between the endurance life and preload characteristics including the amount of preload according to the weight, rotational speed, and thermal modification applied to tapered roller bearings are presented. When the temperature is $100^{\circ}C$, an excessive preload condition is expected compared with that at room temperature, and the durable life decreases by 20.3 %.

The study of adopting the hydroforming method in the front axle of the commercial vehicle (대형 상용차 앞차축 액슬 하이드로포밍 공법 적용 연구)

  • Jeon, D.H.;Kim, Y.G.;Na, S,M.;Park, D.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.169-173
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    • 2008
  • This study is concerned with adopting the hydroforming method in the front axle of the commercial vehicle. Generally the front axle of the commercial vehicle is made bγ the several operations of press forging. This product supports the big weight of the vehicle and load. The weight of the press forging parts is also so more than it of the press parts of the passenger car. So, we have studied the hydroforming method to lessen the weight of the front axle of the commercial vehicle. To apply the hydroforming method in the commercial vehicle, we had to use the operation of reducing the diameter of the used tube prior to the hydorforming operation.

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Fabrication and Characteristic of Active Wheel Speed Sensor (능동형 차륜 속도센서 제작 및 특성 연구)

  • Kim, Sung-Woo;Ryu, Jee-Youl;Lee, Jung-Hoon;Noh, Seok-Ho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2012.05a
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    • pp.703-705
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    • 2012
  • 본 연구에서는 차축의 회전에 따른 자속밀도의 변화를 감지하여 속도를 검출하는 능동형 차륜 속도센서를 제작 및 실험하였다. 제작된 센서는 능동형 차속센서로서 홀 센서, 외장형 magnet와 케이블 연결부를 하우징한 모형 구조로 제작 실험하였다. 기존의 차속센서 부품의 특성을 분석하여 시제품과 비교하였다. 본 연구에서 제작된 차속센서는 12Km/h 이하의 최소감지스피드, $80^{\circ}C$ 이하의 작동온도, 49%~51%의 듀티사이클 동작 특성을 보였다.

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A Study on the Metrial Charcterisitics of Material Quality and Milling of Axle Materials for a Automobile (자동차 차축 소재의 금속적 특징 및 밀링 절삭 특성 연구)

  • 채왕석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.6 no.1
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    • pp.77-83
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    • 1997
  • In this paper, we have studied internal quality including chemical compositions, microscopic structure and nonmetalic inclusion of test materials. We have analyzed dynamic characteristics of cutting force of milling including tensile strength value, hardness etc. Test materials are used in the tempered carbon steel and the non-tempered carbon steel. The obtained results are as follows: 1. In analyzing internal quality, the tempered carbon steel have typical martensite structure and the non-tempered carbon steel have ferrite + pearlite structure. 2. Yield strength, tensile strength and hardness value are in the non-tempered carbon steel but elongation is maximum value in the tempered carbon steel. 3. Cutting force is smaller non-tempered carbon steel than tempered carbon steel when feed speed and depth on cut is constant. 4. Cutting force is smaller non-tempered carbon steel than tempered carbon steel when cutting speed and depth of cut is constant.

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구상흑연주철의 오스템퍼링 변태조건에 따른 마멸특성에 관한 연구

  • 전태옥;박홍식;서영백
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1993.04a
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    • pp.63-69
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    • 1993
  • 오스템퍼링 한 저합금구상흑연주철 은 일반의 구상흑연주철의 기지조직을 베이나이트로 함으로써 치수변화가 적고, 균열의 위험성이 없으며 또한 강도 및 인성이 좋은 특성을 지니고 있기 때문에 강에 필적할 만한 성질을 가진다는 것은 잘 알려져 있지만 주철은 주조한 그대로 사용한다는 개념이 강하여 지금까지 거의 공업적으로 이용되지 않았다. 그런데 최근 이 주철이 고응력을 받는 기계부붐에 적용되어 중형 및 대형의 gear wheel에 퍼얼라이트와 조질된 구상흑연주철 및 강을 대체하게되어 미국, 핀란드 및 영국 등에서는 자동차 후차축의 링 기어, 피니언 기어 및 크랭크축에 이르기까지 사용되기 시작하였고, 그 결과가 경제적으로도 은강품보다 오히려 유리하다고 보고되어 오늘날 자동차공업 부문에서도 맣은 주목을 모으고 있다.

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Forging Process Design for Dimensional Accuracy of an Irregular Shape Product (치수 정밀도 향상을 위한 비대칭 정밀제품의 단조공정 설계)

  • 이선홍;최창혁;김성태;김용조
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1097-1100
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    • 2004
  • A rear axle spider in an irregular shape, which is used as a part in the braking system of a vehicle like a big truck and a trailer, is subjected to a large torque and hence requires both strength and endurance over the brake heat. This part should be therefore manufactured in dimensional accuracy. The practical manufacturing process of this irregular product requires the heat treatment process after hot forging and then the cold coining process for the dimensional accuracy. At the present study, the warm coning without the heat treatment process was proposed to employ the residual heat due to the hot forging process. And also the trimming and piercing process was designed using the rigid-plastic finite element method. The mechanical properties were discussed and also commented upon.

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Fusion Method of Localization Sensor using Uncented Kalman Filter (UKF를 이용한 위치측정센서의 융합방법)

  • Lee, Jun-Ha;Jung, Kyung-Hoon;Kim, Jung-Min;Kim, Sung-Shin
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2011.05a
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    • pp.107-109
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    • 2011
  • 본 논문은 UKF(uncented Kalman filter)를 이용한 이동체의 위치측정 정밀도 향상에 관한 연구이다. 기존에 사용된 위치측정 기술로는 유선과 마그네틱 유동 방식들이 있다. 하지만 이러한 방식들은 높은 유지 보수비용으로 인해 최근에는 레이저 내비게이션이 많이 이용되고 있다. 하지만 레이저 내비게이션은 헤더가 회전 하면서 반사체를 인식하여 위치를 계산하는 구조로써, 응답속도가 느리고 주행 속도에 따라 정밀도가 크게 떨어지는 단점이 있다. 따라서 본 논문에서는 느린 응답속도와 위치측정 오차를 해결하기 위해서 UKF를 이용한 센서융합 방법을 제안한다. 제안한 방법의 실험은 차축구동 방식의 지게차를 이용하여 레이저 내비게이션의 위치측정 결과와 비교하였다. 실험 결과, 제안된 방법이 레이저 내비게이션에 의해 계측된 위치측정 데이터보다 정밀도가 향상됨을 확인하였다.

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