• Proceedings of the KSR Conference
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• 2011.10a
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• pp.2644-2649
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• 2011

The purpose of this study is to propose the modular design of hybrid lightweight carbody structures made of sandwich composites and aluminum extrusion. The sandwich composites were used for secondary structures to minimize the weight of carbody, and the aluminum extrusions were applied to primary structures to improve the stiffness of carbody and manufacturability. Key requirements were defined for the modular design of hybrid carbody, and the applied parts of sandwich composites were determined through the topology optimization analysis. Consequently, feasibility of enhancing mass saving and maintainability in modular hybrid carbody design were presented, comparing with the carbody structures made of aluminum extrusion or sandwich composites only.

• Journal of KSNVE
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• v.3 no.2
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• pp.95-102
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• 1993

고속철도를 포함한 철도운행에 있어서 소음문제는 중요한 환경문제의 하나 이다. 지금까지 철도소음에 관한 국내에서의 연구는 철도소음 기준과 관련된 일부 연구를 제외하고는 거의 없는 상황이다. 앞으로 고속철도의 성공적인 운행을 위하 여는 선로변에서의 소음저감 대책으로 지형과 궤도조건에 따른 소음피해 예측과 소음원 특성을 고려한 효과적인 방음설계에 대한 연구가 필요하다. 또한 경부고속 철도 노선에 터널이 많으므로 터널 미기압파의 발생과 그대책에 대한 연구가 필요할 것으로 생각된다. 이와 더불어 국산화 차량 개발을 위하여 차체와 판토그래프에서의 공력소음감소를 위한 공력해석, 전동소음과 구조물 소음 감소를 위한 차륜과 쾌도의 개선, 추진장치와 보조장치의 소음제어설계 등 각각의 소음발생원에 대한 이해와 소음저감 기술의 개발이 필요하다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.24 no.6 s.177
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• pp.1427-1437
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• 2000

In the authors＇ preceeding paper, an improved component mode synthesis (CMS) technique in which experimental data as well as finite-element data are available in sub-systems has been proposed. Thi s technique, called an improved experimental free-interface method (IEFIM), has been proved to be more accurate and more efficient than the conventional experimental CMS method based on McNeal's formulation. It is due to the facts that dynamic residual terms as well as static ones are compensated from experimentally obtained FRFs and that FRFs measured on any frequencies can be used for the compensation. In this paper, the technique is applied to the component mode synthesis of a car body structure. As a result, the applicability of the technique to a large structure is demonstrated.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2004.10a
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• pp.220-223
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• 2004

The weight reduction of carbody structures is of great concern in developing high speed tilting train for the normal operation of tilting system. The use of composite materials for the carbody structures has many advantages due to their excellent material properties. In this paper, finite element analysis was conducted to analysis and design the composite structure of Tilting Train eXpress(TTX). According to JIS E 7105, static load tests were performed and the structural safety of the composite carbody structure was verified by conducting finite element analysis of the model to which reinforcing frame are added in the composite carbody structure. In addition, modal analysis was conducted to estimate the natural frequency of a train.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2005.11a
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• pp.243-246
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• 2005

The weight reduction of carbody stl1lctures is of great concern in developing high speed tilting train for the normal operation of tilting system. The use of composite materials for the carbody structures has many advantages due to their excellent material propel1ies. In this paper, finite element analysis was conducted to verify the safety of the composite structures of Tilting Train eXpress(TTX). A train prototype with carbon/epoxy composite carbody was manufactured to perform static loading tests according to JIS E 7105. The loading tests were simulated by FE analysis to compare with the test results. To obtain more accurate and detailed result of stress distribution in local region of carbody, the submodeling approach was used. The submodeling analysis results showed the high levels of stress concentration occured on window frame part of TTX as the loading test results did.

• Journal of KSNVE
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• v.10 no.4
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• pp.686-691
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• 2000

In this paper a computer aided analysis method is proposed for durability assessment in the early design stages using dynamic analysis, stress analysis and fatigue life prediction method. From dynamic analysis of a vehicle suspension system, dynamic load time histories of a suspension component are calculated. From the dynamic load time histories and the stress of the suspension component, a dynamic stress time history at the critical location is produced using the superposition principle. Using linear damage law and cycle counting method, fatigue life cycle is calculated. The predicted fatigue life cycle is verified by experimental durability tests.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2000.06a
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• pp.1883-1888
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• 2000

In this paper a computer aided analysis method is proposed for durability assessment in the early design stages using dynamic analysis, stress analysis and fatigue life prediction method. From dynamic analysis of a vehicle suspension system, dynamic load time histories of a suspension component are calculated. From the dynamic load time histories and the stress of the suspension component, a dynamic stress time history at the critical location is produced using the superposition principle. Using linear damage law and cycle counting method, fatigue life cycle is calculated. The predicted fatigue life cycle is verified by experimental durability tests.

• Transactions of Materials Processing
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• v.11 no.5
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• pp.457-464
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• 2002

A finite element inverse analysis is utilized to consider forming effects of an S-rail on the assessment of the crashworthiness with small amount of computation time. A crash analysis can be directly performed after the inverse simulation of a forming process without a smoothing or remeshing scheme. The direct mesh mapping method is used to calculate an initial guess from a sliding constraint surface that is extracted from the die and punch set. Analysis results demonstrate that energy absorption of structures is increased when simulation considers forming effects of thickness variation and work hardening. The finite element inverse analysis is proved to be an effective tool in consideration of forming effects for the crash analysis.

• Journal of the Korean Society for Railway
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• v.10 no.4
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• pp.381-387
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• 2007

In this paper, crashworthiness of the EMU carbody of Incheon Metro is numerically evaluated against two types of overhead line structures (headspan and portal-type). The material of the EMU carbody is stainless steel (SUS301L), and that of the overhead line structures is the structural steel (SS400). The EMU carbody is analyzed under collision conditions, such as upright side-on impact, side-on roof impact and angled roof impact scenarios, to be collided against the headspan type or the portal type at the speed of 64.4km/h, respectively. It is concluded from the numerical results that the overhead line structures will not do so much harm to the EMU carbody of Incheon Metro for various collisions caused by derailment. Furthermore, the overhead line structure of the portal type is superior to that of the headspan type in the crashworthy point of view.

• Proceedings of the KSR Conference
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• 2004.10a
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• pp.461-466
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• 2004

The hybrid composite carbody structures were considered as the carbody system of Korean Tilting Train eXpress(TTX) to achieve the lightweight design. The TTX carbodies are composed of the carbody shell made of the sandwich composite structure and the undeframe made of the metal structure. The sandwich structures were used to minimize the weight of carbody, and the metal underframe was used to modify the design easily and to keep the strength of underframe by the installation of the electrical equipments. The sandwich carbody structures will be cured in an autoclave. In this paper, the manufacturing processes of the TTX carbody structures were introduced briefly.