• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2013년도 춘계학술대회 논문집
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• pp.130-131
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• 2013

최근 연구에서는 상용 통계분석 프로그램인 Minitab을 사용하여 실험 요소 설계 및 최적 공정조건을 구하는데 많이 이용하고 있다. 본 연구에서는 도금 제품의 Peeling 최적화를 위해 도금 전처리 공정인 에칭 및 화학 니켈 공정 시간을 인자로 설정하였다. 또한 2인자 2수준(2 factor 2 Level)의 직교 배열표를 구성하고 도금 제품의 밀착성을 만족하는 범위 내에서 설계변수에 의한 반응표면법(Response surface analysis)을 사용하여 최적 조건을 설정하였다. 실험 결과, 에칭 및 화학니켈 공정 시간의 주효과도에서 에칭 공정시간이 낮을수록, 화학니켈 공정시간이 높을수록 Peeling 값이 향상된다는 결과를 얻었다. 그리고 최적 조건을 도출하기 위한 방법으로 반응표면 설계법 중의 중심합성법을 사용하여 에칭(10min 15sec)및, 화학니켈(10min 15sec)의 최적 공정 시간을 도출하였다.

• 대한기계학회논문집A
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• 제35권10호
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• pp.1273-1279
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• 2011

자동차 압축기는 연비 개선효과를 위해 가변 사판형 압축기를 사용한다. 가변 사판의 회전 토크와 피스톤에 작용하는 압력은 사판의 형상과 변형에 중요한 영향을 미친다. 본 논문은 Chebyshev 직교다항식과 최적화 기법을 이용하여 가변 사판의 최적 형상을 결정하였다. 사판의 설계 요구사항은 정상 운전상태에서 최대 응력과 변형을 최소화하면서 체적을 감소시키는 것이다. 직교배열표, 분산분석과 반응표면최적화 방법은 최적 설계변수를 결정하고 주효과를 찾는데 사용하였다. 최적설계 결과로부터, 사판의 유의한 설계변수를 확인하고 이의 최적해와 설계요구조건 만족에 대한 유용성을 설명하였다.

• 대한기계학회논문집
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• 제17권10호
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• pp.2509-2517
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• 1993

Lapping is a very complicated and random process resulting from the variation of abrasive grains in its sizes and shapes and from the numerous factors having an effect on the process quality. Thus it needs to be analyzed by experimental method rather than by theoretical method to obtain the relative effects of factors quantitatively. In this study, cylindrical lapping experiment designed by Taguchi's L8 orthogonal array was performed and analyzed by Yates' ANOVA table. As a result, effective factors and interaction effects were identified and discussed. Also the optimal factor combination to obtain the largest improvement of surface roughness was selected and confirmatory experiments were peformed.

• 한국마린엔지니어링학회:학술대회논문집
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• 한국마린엔지니어링학회 2006년도 전기학술대회논문집
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• pp.31-32
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• 2006

본 논문은 중형엔진 조립과정에서 실린더 프레임 회전 작업에 사용하는 지그의 구조해석을 수행한 후, 지그의 안전성을 검토하고 지그의 경량화를 통하여 실용적인 지그 설계안을 제안하였다. 현장 작업자가 들 수 있는 최대 무게를 넘는 지그를 구조해석 모델로 선정한 후, 해석모델은 지그, 실린더 프레임, 볼트, 너트, 샤클 핀을 3차원 입체요소로 구성하고 ABAQUS/Standard를 사용하여 재료 비선형 및 접촉을 고려한 구조해석을 수행하였다. 구조최적화를 위하여 응력이 상대적으로 낮은 부위와 작업성을 고려하여 설계변수를 선정하고, 실험계획법의 직교배열표를 활용하여 설계변수에 대한 각 부위의 민감도와 경량화 모델을 도출하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.1529-1532
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• 2003

This paper deals with the impact analysis of the impact absorbing system consist of one degree of freedom and two degree of freedom damping-spring system in spreader to increase efficiency of it. It shows the optimum damping coefficient and spring constant of impact absorbing system using for crane spreader and the optimum condition of impact absorbing system causing certain contact impulse. In the optimal model, the contact impulse is reduced 98.57 percent and 92.22 percent respectively.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.395-396
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• 2006

This paper presents the optimal design of Robot-Arm part use Design of Experiment(DOE). The DOE(Design of Experiment)was conducted to find out main effect factors for design of Robot-Arm part. In this design of Robot-Arm, 5 control factors include numbers of 4 level are selected and we make out L16 orthogonal array. Using this orthogonal array, find out optimal value and main effect factors of object function for design of Robot-Arm part by 16 times of test. We evidence this optimal value by using CATIA V5 Analysis.

• 한국자동차공학회논문집
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• 제7권5호
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• pp.121-129
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• 1999

Recently, the regulations from the govemment and the concems of the people give rise to the interest in exhaust noise of passenger car as much as other vehicles. The exact analysis of various mufflers is needed to reduce the level of exhaust noise. In this paper, we propose a design to improve the mufflers capacity by reducing noise of exhaust system combining Taguchi method and fractional factorial design. In order to measure the performance of a muffler, the performance prediction software which is developed by the Dept. of Automotive Engineering at Hanyang University is used. From the current muffler system we select control factors such as lenght and radius of each component that are thought to be effective on capacity of muffler. Factors are arranged using L18, L27 table of orthogonal array and the fractional factorial design for analysis. We find some significant interaction effects using 1/3 fractional factorial design and accomplish the reduction of noise from the muffler.

• 한국기계가공학회지
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• 제10권6호
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• pp.70-76
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• 2011

This paper presents an optimization procedure for reducing warpage of injection molded part by using a volumetric shrinkage deviation as an objective function. A design of experiments based on orthogonal arrays was used in the optimization procedure, and the entire optimization was performed through a two stage process - a preliminary experimentation and a principal experimentation. Proposed optimization method was applied to the design of a CPU-base part in computer. With the moderate number of experiments, an optimal molding condition for uniform distribution of volumetric shrinkage was obtained, as a result, the warpage of the molded part was significantly reduced.

• 한국기계가공학회지
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• 제7권1호
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• pp.38-46
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• 2008

Design technology and speciality production technology to manufacture high quality valve are insufficient in Korea. In order to design the experiments using Taguchi method and Variational Technology Also, from verification of the response model with optimized results was confirmed that usefulness and reliance of application Taguchi method and Variational Technology to structural's optimum design using Taguchi method and Variational Technology.

• 한국정밀공학회지
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• 제15권9호
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• pp.15-24
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• 1998

In this research. we have proposed a new technique to determine .the combination of design parameters for the process design of a hot forged product using artificial neural network(ANN) and statistical design of experiments(DOE). The investigated problem involves the adequate selection of the aspect ratio of billet, the ram velocity and the friction factor as design parameters. An optimal billet satisfying the forming limitation, die filling, load and energy as well as more uniform distribution of effective strain, is determined by applying the ability of artificial neural network and considering the analysis of mean and variation on the functional requirement. This methodology will be helpful in designing and controlling parameters on the shop floor which would yield the best design solution.