• 제목/요약/키워드: 지로터

검색결과 29건 처리시간 0.03초

회전이동 및 병진이동 알고리즘을 이용한 조합된 치형형상(3-타원 및 타원-인벌루트-타원)을 갖는 지로터의 최적설계 (Optimal Design of Gerotor with Combined Profiles (Three-Ellipse and Ellipse-Involute-Ellipse) Using Rotation and Translation Algorithm)

  • 배준호;이호률;김철
    • 대한기계학회논문집A
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    • 제39권2호
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    • pp.169-177
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    • 2015
  • 내접형 기어펌프에 사용되는 지로터의 경우, 소결 공정기술의 발달로 복잡한 형상의 가공이 용이하며 내구성과 소형화의 장점이 있으나, 자동차의 연비효율 개선을 위한 유량증대 및 소음저감을 위한 연구가 요구되고 있다. 본 논문에서는 기존의 병진이동에 의한 지로터 치형의 형상조합 알고리즘이 가지는 형상 불연속성을 개선하기 위하여 회전이동 및 병진이동을 이용한 형상조합 알고리즘을 개발하였으며, 이를 토대로 개발된 설계 프로그램을 이용하여 3-타원이 조합된 경우와 타원 1-인벌루트-타원 2 이조합된 경우에 대해 치형형상을 도출하고, 형상에 따른 로터의 주요성능(유량, 유량맥동, 미끄럼률 및 압력각)을 계산하였다. 해석결과를 토대로 조합된 치형형상에 대한 최적설계를 수행하였으며, 기존 치형과의 성능 비교를 통하여 설계의 타당성을 검증하였다.

지로터(2개의 타원 조합) 형상 및 포트 설계를 통한 오일펌프 성능인자 향상 (Performance Improvement of Oil Pump by Design of Gerotor (Combined Profile - Two Ellipses) and Port)

  • 곽효서;이승환;김철
    • 한국정밀공학회지
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    • 제33권3호
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    • pp.207-216
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    • 2016
  • A gerotor is suitable for miniature manufacturing because it has high discharge per 1 cycle and a simple structure, while also being widely used for lubrication oil of engines and as a hydraulic source of automatic transmission. In the automobile industry, improvements in fuel efficiency and noise reduction have recently come to the fore. It has also been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor and port shape design. In this study, to develop an optimal gerotor with a new lobe shape, 2-ellipses-combined, the equation of the lobe shape was derived, and CFD analysis results were compared for 2-ellipses with those of the previous gerotors (3-ellipses and ellipse1-involuteellipse2). A performance test for the oil pump with the optimal rotor (2-ellipses) was carried out and showed good agreement with the results obtained from CFD analysis.

연비개선 및 소음저감을 위한 지로터 최적설계 (타원 1-타원형 인벌루트-타원2) (Optimal Design of Gerotor (Ellipse1-Elliptical Involute-Ellipse2 Combined Lobe Shape) for Improving Fuel Efficiency and Reducing Noise)

  • 곽효서;이승환;김철
    • 한국정밀공학회지
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    • 제33권11호
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    • pp.927-935
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    • 2016
  • A gerotor is suitable for miniature manufacturing because it has a high discharge per cycle and a simple structure, while also being widely used as lubrication oil of engines and the hydraulic source of automatic transmission. In the automobile industry, it has been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency through optimal gerotor design. In this study, to obtain an optimal gerotor with an ellipse-elliptical involute-ellipse combined lobe shape, an automatic program was developed for calculating performance parameters and drawing a gerotor profile. An oil pump was assembled with the optimal gerotor together with the port used at the actual field and CFD analysis was performed on this assembly using Ansys-CFX. A performance test for the oil pump was carried out and showed good agreement with the results obtained from the theoretical analysis and the CFD analysis.

두 개의 지로터로 구성된 전유압 파워스티어링 장치의 1차원 해석 (One Dimensional Analysis of Hydrostatic Power Steering Unit Composed of Two Gerotors)

  • 김갑태;유범상;김경식;정황훈
    • 드라이브 ㆍ 컨트롤
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    • 제17권4호
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    • pp.113-124
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    • 2020
  • Most of the work of construction equipment and agricultural machinery is done in off-road conditions. Autonomous driving required in these conditions uses GPS sensors, and PID controllers to control their speed and position. The hydrostatic steering, which is composed of a PSU, hydraulic hoses, and cylinders, rather than a mechanical coupling is used in these equipments. The PSU plays a key role in hydrostatic steering. Precise control of the position under various conditions requires detailed behavioral analysis of the basic components and operation. Two Gerotor PSU is now a commonly used safer option. The components of the PSU can be divided into mechanical and hydraulic actuating elements by its behavior. Since the system is combined by mechanical and hydraulic elements, the modelings are performed using Amesim, which is one of the most effective for the multi-domain dynamic system analysis. To confirm the validity of the model, input torque and pressures are checked with varying steering speed. The opening and the steering speed of normal and newly designed control valve set is investigated with the effect of centering spring force and friction. Finally, simulation results with fully detailed model with two gerotors are analyzed and compared with simple model.

가상 설계 환경을 활용한 지로터 펌프의 배제용적 증량 설계 사례 (Design for Increasing Displacement Volume of Gerotor Pumps using Virtual Design Environment)

  • 노대경;이동원;전정배;장주섭
    • 드라이브 ㆍ 컨트롤
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    • 제21권2호
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    • pp.15-22
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    • 2024
  • The objective of this study was to examine whether a gerotor pump used in a transmission could be converted into an electric vehicle thermal management system pump using a virtual design environment. To achieve this objective, we first built an environment that could analyze the performance of a gerotor pump in heat transfer fluid. Flow rate, pressure, and volumetric efficiency were then analyzed when using heat transfer fluid in a gerotor pump. Finally, how large the displacement volume of the pump should be designed when using a heat transfer fluid other than oil was determined. Based on results of this study, it is expected that gerotor pumps will be applied to new business fields such as electric vehicle cooling systems.

타원.인벌루트 조합 형상을 갖는 지로터 펌프의 통합적 설계 자동화 시스템 개발 (Development of an Automated Integrated Design System for Gerotor Pumps with Multiple Profiles(Ellipse and Involute))

  • 문현기;정성윤;배준호;장영준;김철
    • 한국정밀공학회지
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    • 제27권9호
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    • pp.67-77
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    • 2010
  • An internal lobe pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular, the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the rotors: usually the outer one is characterized by lobe with elliptical and involute shapes, while the inner rotor profile is determined as conjugate to the other. And the integrated design system which is composed of three main modules has been developed through AutoLISP under AutoCAD circumstance plus CFD-ACE+. It generates new lobe profile and calculates automatically the flow rate and flow rate irregularity according to the lobe profile generated. CFD simulation results show trends similar to those carried out in experiments, and a quantitative comparison is presented. Results obtained from the automotive integrated design system enable the designer and manufacturer of oil pump to be more efficient in this field.