• Title/Summary/Keyword: 증기발생기 2차측

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A Study on ODSCC of OPR 1000 Steam Generator Tube (OPR 1000 증기발생기 전열관의 ODSCC 고찰)

  • Suk, Dong Hwa;Oh, Chang Ha;Lee, Jae Woog
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.2
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    • pp.16-19
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    • 2010
  • In this study, the axial ODSCC occurrence of domestic OPR 1000 steam generator tube was caused by the tube weakness and the sludge accumulation in the secondary side of steam generator. Inconel 600 HTMA used as tube material is related to most of tube leakage accidents in the world and also these ODSCCs were detected mainly at the 5th TSP(Tube Support Plate) to the 8th TSP of hot leg side. These elevations(5th TSP to 8th TSP) pave the way for the sludge accumulation. As a result of EC(Eddy Current) Bobbin and RPC data analysis, ODSCCs were occurred at contact points of tube and tube support plate. The more accumulated sludge, the higher occurrence frequency of ODSCC.

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Electrochemical and Sludge Dissolution Behavior During a Copper Removal Process for Chemical Cleaning on the Secondary Side of Nuclear Steam Generators (원전 증기발생기 2차측 화학세정을 위한 제동공정중의 전기화학적 거동 및 슬러지용해 거동)

  • Hur, Do-Haeng;Chung, Han-Sub;Kim, Uh-Chul;Chae, Sung-Ki;Park, Kwang-Kyoo;Kim, Jae-Pyong
    • Nuclear Engineering and Technology
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    • v.24 no.2
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    • pp.154-162
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    • 1992
  • Two major goals for chemical cleaning on the secondary side of nuclear steam generators are to remove sludge effectively and to minimize corrosion of base metals. In this work, electrochemical and sludge dissolution behaviors have been investigated in order to find out which parameters are critical and important during a copper removal process for chemical cleaning and to evaluate safety aspects and effectiveness of two major copper removal processes developed commercially in foreign countries. Hydrogen peroxide is vert effective for the process to use EDTA, NH$_4$OH and EDA at 38$^{\circ}C$ to control the potential of copper in a potential range sood for copper sludge removal. Corrosion rates for carbon steel SA 285 Gr.C and Alloy 600 are very small during this process if it is controlled properly. However, the corrosion rate of SA 285 Gr.C will be increased greatly if its corrosion potential is maintained below -450mV. The process to use EDA and ammonium carbonate is effective at 6$0^{\circ}C$ to dissolve copper sludge if the corrosion potential of copper can be controlled above -200mV. However, it is very difficult to raise the corrosion potential of copper to this range by air blowing and stirring.

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Wolsong Unit 1 Steam Generator Aging Management for Continued Operation (월성 1호기 계속운전을 위한 증기발생기 열화관리)

  • Song, Myung Ho;Kim, Hong Key;Lee, Jung Min
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.2
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    • pp.28-33
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    • 2010
  • As a part of license renewal for the continued operation of Wolsong unit 1, the periodic safety review report was submitted near the end of design lifetime, 2012, and now is under reviewing. Major components of primary system such as pressure tubes, feeder pipes and so on are being replaced and many components of secondary system are also being repaired. So the license renewal of Wolsong unit 1 is expected to be acquired without significant issues. But on the other hand, steam generators of Wolsong unit 1 had the good performance and therefore the replacement and repair for the steam generator are not needed. Recently it is reported that some cracks were detected in a few of european steam generator with Alloy 800 tubes and the cause of cracks was the outer diameter stress corrosion cracking(ODSCC) due to the concentration of chemical impurities on the outer surface of tube. Accordingly the overall review on this issue was performed. The long-term operation is likely to results to form the concentration mechanism for the tube corrosion as the sludge build-up in the secondary side of steam generator and the crack in the crevice between tube and tube-sheet and expansion transitions is apt to be occurred. In this paper, the history of steam generator inspection and operation of Wolsong unit 1 are reviewed and the reliability of steam generator tube is evaluated and the steam generator aging management program for Wolsong unit 1 is introduced.

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SOPHT 코드를 이용한 열수송계통의 정지냉각 천이해석

  • 김태한;김영보;정종식;한상구
    • Proceedings of the Korean Nuclear Society Conference
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    • 1995.10a
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    • pp.371-376
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    • 1995
  • CANDU-6형 원자로의 정지냉각계통(Shutdown Cooling System, SDCS)은 영출력 고온상태의 원자로를 상온상태로 냉각시킬 수 있도록 설계되었다. 본 해석은 증기발생기와 복수기증기방출밸브(CSDV) 및 정지냉각펌프를 이용한 정상냉각과 열수송펌프를 이용한 26$0^{\circ}C$부터 냉각 및 정지냉각펌프를 이용한 26$0^{\circ}C$부터 냉각의 두 가지 비정상냉각에 대해서 중수로 계통설계의 열수력 해석코드인 SOPHT 코드를 사용하여 해석하였다. 해석결과에 따라 주요기기들의 냉각천이에 따른 운전부하(service loadings)조건이 주어졌으며 또한 정지냉각계통은 열수송계통과 관련 보조계통을 정지냉각계통 열교환기 2차측에서 비등이 발생하지 않고 정상냉각 허용한계인 2.8$^{\circ}C$/min를 만족하면서 냉각할 수 있음을 확인하였다.

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Quantitative EC Signal Analysis on the Axial Notch Cracks of the SG Tubes (SG Tube 축방향 노치 균열의 정량적 EC 신호평가)

  • Min, Kyong-Mahn;Park, Jung-Am;Shin, Ki-Seok;Kim, In-Chul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.374-382
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    • 2009
  • Steam generator(SG) tube, as a barrier isolating primary to the secondary coolant system of nuclear power plants(NPP), must maintain the structural integrity far the public safety and its efficient power generation capacity. And SG tubes bearing defects must be timely detected and taken repair measures if needed. For the accomplishment of these objectives, SG tubes have been periodically examined by eddy current testing(ECT) on the basis of administrative notices and intensified SG management program(SGMP). Stress corrosion cracking(SCC) on the SG tubes is not easily detected and even missed since it has lower signal amplitude and other disturbing factors against its detection. However once SCC is developed, that can cause detrimental affects to the SG tubes due to its rapid propagation rate. Accordingly SCC is categorized as prime damage mechanism challenging the soundness of the SG tubes. In this study, reproduced EDM notch specimens are examined for the detectability and quantitative characterization of the axial ODSCC by +PT MRPC probe, containing pancake, +PT and shielded pancake coils apart in a single plane around the circumference. The results of this study are assumed to be applicable fur providing key information of engineering evaluation of SCC and improvement of confidence level of ECT on SG tubes.

Development of Program Evaluating the Effects on the Secondary Side of Nuclear Power Plant of Steam Generator due to Foreign Objects (원자력발전소 증기발생기 2차측 Free-Span 잔류물질 영향평가 전산 프로그램 개발)

  • Yu, Hyeon-Ju
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.26-28
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    • 2006
  • When materials such as metal are into the secondary side of steam generator, they, so called foreign objects, may have influences on the integrity of the steam generator tubes. They cause the tube wear due to the relative motion between the tubes and foreign objects and the tube impact due to flow. The best way to avoid the effects is to remove all the foreign objects. However, it is not easy to remove the foreign materials thoroughly due to their condition such as the location. Considering the wear and impact by the foreign materials, KEPRI(Korea Electric Power Research Institute) developed the methodology to evaluate the foreign materials analytically. This methodology was described with a computer program in order to obtain the fast results. The program informs whether the tubes have the structural integrity when the foreign material strikes the tubes. Moreover, this gives us the remaining life of the steam generator tubes. In this paper, the program, which evaluates the effects of the foreign objects in the secondary side of steam generator, is introduced.

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Outer Diameter Stress Corrosion Cracking Susceptibility of Steam Generator Tubing Materials (증기발생기 전열관 재료의 2차측 응력부식균열 민감성)

  • Kim, Dong-Jin;Kim, Hyun Wook;Kim, Hong Pyo
    • Corrosion Science and Technology
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    • v.10 no.4
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    • pp.118-124
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    • 2011
  • Alloy 600 (Ni 75 wt%, Cr 15 wt%, Fe 10 wt%) as a heat exchanger tube of the steam generator (SG) in nuclear power plants (NPP) has been degraded by various corrosion mechanism during the long-term operation. Especially lead (Pb) is known to be one of the most deleterious species in the secondary system causing outer diameter stress corrosion cracking (ODSCC). Oxide formation and breakdown is requisite for SCC initiation and propagation. Therefore it is expected that a property change of the oxide formed on SG tubing materials by lead addition into a solution is closely related to PbSCC. In the present work, the SCC susceptibility was assessed by using a slow strain rate test (SSRT) in caustic solutions with and without lead for Alloy 600 and Alloy 690 (Ni 60 wt%, Cr 30 wt%, Fe 10 wt%) used as an alternative of Alloy 600 because of outstanding superiority to SCC. The results were discussed in view of the oxide property formed on Alloy 600 and Alloy 690. The oxides formed on Alloy 600 and Alloy 690 in aqueous solutions with and without lead were examined by using a transmission electron microscopy (TEM), equipped with an energy dispersive x-ray spectroscopy (EDXS).

Screening Method for Flow-induced Vibration of Piping Systems for APR1400 Comprehensive Vibration Assessment Program (APR1400 종합진동평가를 위한 배관시스템의 유동유발진동 간이평가)

  • Ko, Do-Young;Kim, Dong-Hak
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.9
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    • pp.599-605
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    • 2015
  • The revised U.S. Nuclear Regulatory Commission(NRC), Regulatory Guide(RG) 1.20, rev.3 requires the evaluation of the potential adverse effects from pressure fluctuations and vibrations on piping and components for the reactor coolant, steam, feedwater, and condensate systems. Detailed vibration analyses for the systems attached to the steam generator are very difficult, because these piping systems are very complicated. This paper suggests a screening method for the flow-induced vibration of acoustic resonances and pump-induced vibration of the piping systems attached to the steam generator in order to conduct the APR1400 comprehensive vibration assessment program. This paper seeks to address the areas such as potential vibration sources, and methods to prevent the occurrence of acoustic resonances and pump-induced vibration of piping systems attached to the steam generator, for conducting the APR1400 comprehensive vibration assessment program. The screening method in this paper will be used to estimate the flow-induced vibration of the piping systems attached to the steam generator for the APR1400.

A Study of MMS Computer Program for Dynamic Analysis of Power Plant (발전소 동적 성능분석에 관한 연구)

  • 홍용표;곽병엽;윤명열
    • Journal of Energy Engineering
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    • v.2 no.1
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    • pp.28-37
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    • 1993
  • This paper describes the development of a dynamic model of 1,000 MW$\_$e/ nuclear power plant including its local and integrated control system. The model was constructed using the Modular Modeling System (MMS) developed by the Electric Power Research Institute (EPRI) to provide an efficient, economical and user-friendly computer code for use in the analysis of the dynamic performance of nuclear and fossil power plants in conjunction with the Advanced Continuous Simulation Language (ACSL). Steady state for full load and transient results for turbine power step changes of loft are presented in this paper. The model includes most major components of a 1,000 MW$\_$e/ nuclear power plant and it can readily be modified to simulate a specific power plant. This procedure greatly reduces the analysis and modeling efforts involved in dynamic simulation of power plants and increases confidence in the analysis results.

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Development of ETSS for the SG Secondary Side Loose Part Signal Detection and Characterization (SG전열관 2차측 이물질 검출 및 특성분석을 위한 ETSS 개발)

  • Shin, Ki Seok;Moon, Yong Sig;Min, Kyong Mahn
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.3
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    • pp.61-66
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    • 2011
  • The integrity of the SG(Steam Generator) tubes has been challenged by numerous factors such as flaws, operation, atmosphere, inherently degraded materials, loose parts and even human errors. Of the factors, loose parts(or foreign materials) on the secondary side of the tubes can bring about volumetric defects and even leakage from the primary to the secondary side in a short period of time. More serious concerns about the loose parts are their unknown influx path and rapid growth rate of the defects affected by the loose parts. Therefore it is imperative to detect and characterize the foreign materials and the defects. As a part of the measures for loose part detection, TTS(Top of Tubesheet) MRPC(Motorized Rotating Pancake Coils) ECT has been carried out especially to the restricted high probability area of the loose part. However, in the presence of loose parts in the other areas, wide range loose part detection techniques are required. In this study, loose part standard tube was presented as a way to accurately detect and characterize loose part signals. And the SG tube ECT bobbin coil and MRPC ISI(In-service Inspection) data of domestic OPR-1000 and Westinghouse Model F(W_F) were reviewed and consequently, comprehensive loose part detection technique is derived especially by applying bobbin coil signals