• Magazine of the Korea Concrete Institute
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• v.9 no.6
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• pp.195-206
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• 1997

산업폐기물인 폐주물사를 재활용하여 에너지절감과 환경오염방지효과를 얻을 수 있다. 반요인실험법을 사용하여 폐주물사를 잔골재에 일정비율 치환한 콘크리트의 적정배합설계제시를 위한 예비실험에서 물-시멘트비, 폐주물사의 잔골재치환율, 잔골재율, 슬럼프와 같은 주요변수와 변수사이의 2차상호작용을 파악하였다. 예비실험결과 폐주물사의 잔골재치환율 70%까지 실시하였을 때 폐주물사를 혼입한 콘크리트의 강도 발현에 가장 중요한 변수는 물-시멘트비로 분석되었고 폐주물사의 잔골재치환율은 거의 영향이 없는 것으로 분석되어 폐주물사를 콘크리트의 잔골재로 대체할 수 있음을 알 수 있었다. 각 변수의 2차상호작용에서는 폐주물사의 잔골재치환율과 잔골재율의 상관관계가 콘크리트의 강도발현에 가장 큰 영향을 미치는 것으로 나타났다. 목표압축강도에 대한 적정배합조건을 폐주물사의 잔골재 치환율에 따라 물-시멘트비, 잔골재율에 대해 제시하였다.

• Proceedings of the Korea Air Pollution Research Association Conference
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• 2002.04a
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• pp.273-274
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• 2002

주물작업은 용융된 금속을 미리 준비한 주형에 부어 원하는 형태의 주물을 만드는 금속성형작업으로서, 철(iron)만을 이용한 주철주물, 강(steel)을 이용한 주강주물 여러 가지 비철금속을 이용한 비철주물으로 대별할 수 있다 주물공업은 경공업, 중공업 분야를 막론하고 전 산업분야의 기초가 되는 소재산업으로서 기계 덴 재료공업 등 산업 전반에 미치는 영향은 지대하다. (중략)

• Journal of the Korea Organic Resources Recycling Association
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• v.18 no.4
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• pp.38-44
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• 2010

Foundry sands are made up of silica and some coking agents, such as bentonite or resin, and used as templates for the production of various casting products. Foundry sands, which are repeatedly used, were finally transformed into the waste materials by heat, losing their proper functions. The used foundry sands have been treated as general wastes according to the contents of coking agents used. Silica, however, can be recycled through the proper treatment due to its physical property not to changed by heat. In this study, we have identified and investigated at the occurrence, treatment and recycling status of the used foundry sands, as well as for the regime and inhibitory factors of the recycling of them in domestic and foreign cases.

• International Journal of Highway Engineering
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• v.3 no.4 s.10
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• pp.105-116
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• 2001

This study was performed to evaluate the characteristics of waste foundry sand (WFS) and the asphalt mixture made of a foundry waste sand. To estimate the applicability of WFS, chemical and physical properties were measured by XRF(X-ray fluorescent), and SEM(Scanning electronic microfilm). To improve the stripping resistance of WFS asphalt mixture, anti-stripping agents (a hydrated lime and a liquid anti-stripping agent) were used. To improve tensile properties and durability of WFS asphalt concrete mixture, LDPE(low-density polyethylene) was used as an asphalt modifier Marshall mix design, indirect tensile strength, tensile strength ratio(TSR) after freezing and thawing, moisture susceptibility and wheel tracking tests were carried out to evaluate performance of WFS asphalt concrete. Comparing with conventional asphalt concrete, WFS asphalt concretes showed similar or the better qualify in mechanical properties, and satisfied all specification limits. Therefore, it Is concluded that waste foundry sand can be recycled as an asphalt pavement material.

• Journal of the Korean Recycled Construction Resources Institute
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• v.4 no.4
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• pp.99-104
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• 2009

For recycling of waste foundry sands, researchers recently try to recycle them rather than depend on reclamation, and are studying on how to combine waste foundry sands with cement and use them for various kinds of construction material as the effective recycling method of waste foundry sand. In this research, The ways to find the proper replacement rate of waste foundry sands and to make use of them were suggested through the experiments on the range to apply waste foundry sands with two levels of 1:3 mixture rate of W/C 43% and 50%. The research result showed that in terms of liquidity as the characteristic of unhardened mortar, as the replacement rate of waste foundry sands increased, its flow tended to decrease. The amount of air also displayed a similar tendency to that of liquidity in that the higher the replacement rate of waste foundry sands became, the lower it became. With regard to the solidity trait of hardened mortar, it increased when the waste foundry sands were replaced more, and the replacement of waste foundry sands caused increased initial solidity. As for the amount of water permeated and that of water absorbed as the water tight proofing properties, the amount of permeated water was proved to decrease because of the gap recharge effect by the fine powder of waste foundry sands, and the replacement of waste foundry sands in the structures requiring watertightness is concluded to be very effective.

• Resources Recycling
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• v.5 no.3
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• pp.24-30
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• 1996

The computcr s~mulatiun model in vanaus s~nelllng process for melling waste cashhg sand was developed by using energy and malcrial balance concept. This modcl can prcdict the coal, flux and oxygen conaumptron and thc volume and temperature of off-gas The ~niljor critical varlablcs for smclting process can be crplained by using the analysis of energy and malc~ialb alance. Thc Innst lmportarlt variables lor smelting process were h i ~ hpo st-combust~anr atla, high heat transfer crficiency and refractory pratcclion lechnalogy. For saving encrg), in this smelting proccss, selection of caw marerials i.e coal, flus was important, cspacially ubi~go f low volatile coal was prufitahle.

• Resources Recycling
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• v.5 no.1
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• pp.21-28
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• 1996

Burmng method tn Bnidi-ied beds 101 the effectlvr reclamation of Sunn fi,uadry sand war u~ed lather tl~an rncchan1c;ll or p~~cumatiace thodq. which are co~nmonlyu scd in foundry factoricr in Kojcu In olrlcr to rcrnuvc hlc;~ns and ha~doersi ~nm foundry sand sndaces in the fluidized bcd, the lnnsl sffccuve lcmpemture mge was h00-70W. Sulbcr slab~l~liyn dca and comliresslvc streugtli oL rccla~mcd sand recyclcd by the burning luctllod wcre lalgcr dao those of rcclalmcd a n d by lllc pncumatlc mctllod. Tile energy cost IOIt he bummy mctliod was cstimalcd al SlZ0011'on oi llie iccl;~~rncds md. The coql l~ductlon in pul.chasing nzw s;od as well as the prevenllon or cnv~conmcnl.il contamlnallnn could hc hmefitcrl hy usl~lg Ihc rec1;~rnnl~oonf liisndry siod ~ecycledb y the method rleieloped in thls sludy

• Journal of the Korea Concrete Institute
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• v.14 no.3
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• pp.420-429
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• 2002

The amount of $CO_2$-silicate bonded waste foundry sand(WFS) occurred in Korea is over 800,000 ton per year. WFS, as a by-product, is generated through manufacturing process of foundry may affect our environmental contamination, The reason is that WFS has been buried itself not less than 90％ out of total WFS. So, it can give damage on the ground of contamination in soil and underwater. Therefore, it is necessary to establish the method recycling WFS because of being intensified waste management law. In this study, we performed the research with respect to harmful component analysis, the qualities of WFS mortar and concrete mixed with WFS. As the results the specific gravity of WFS is the same as that of natural aggregate while unit weight and percentage of solids of WFS are smaller than those of it. But it is found that WFS can be used by substituting WFS for natural aggregate after control of poor grade of WFS. The flowability of mortar and concrete with WFS is inferior to those of natural aggregate, and the setting time of concrete with WFS is faster than that with only natural aggregate, On the contrary, the bleeding of concrete with WFS is shown good result, and compressive and tensile strength of concrete substituted WFS for 30％ are higher than those with only natural aggregate regardless of elapsed time.

• Journal of Korea Foundry Society
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• v.4 no.1
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• pp.21-31
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• 1984

IAD( Implicit Alternative Direction ) FDM을 사용하여 금형에서의 L형 순수알미늄 주물에 대하여 그 응고상황의 수치적 해석을 2차원적으로 시도하였다. 계산은 주형비 ( 주형의 부피/주물의 부피 )에 따라 금형 표면에서의 대류현상과 금형/주물계면에서의 Air-gap형성 현상을 고려에 넣은 경우와 그렇지 않은 경우로 나누어 각각 콤퓨터에 의해 계산하여 그 결과를 비교하였다. 또한 금형/주물 계면주위의 온도구배를 구함으로써 Air-gap이 열전달에 미치는 영향을 검토하였다. 이와같은 시도에 의하여 주물의 응고시간, 응고방향 Hot spot의 위치 등 주조에 있어서 매우 중요한 사항들을 알아내는데 Numerical Analysis 이 매우 유용한 방법임을, 특히 금형표면에서의 대류현상과 금형/주물 계면에서의 Air-gap형성현상을 고려에 넣은 경우에 더욱 정확한 결과를 기대할 수 있다는 것이 확인되었다.

• 제어로봇시스템학회:학술대회논문집
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• 1992.10a
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• pp.708-713
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• 1992

본 논문은 주조공정후 주물의 라이져(Riser)나 버어(Burr) 등을 제거하는 페틀링(Fettling) 작업의 자동화에 대해서 기술한다. 이 작업을 주물의 마무리 작업이라 하는데 이 분야는 작업상의 특수성과 적용 로봇의 미개발로 아직 산업현장에서 실용화 되지 못한 분야이다. 본 논문에서는 그라인딩 작업 환경과 이 분야에 적용되는 로봇의 필요조건에 관해서 기술하고 이 분야에 적합하도록 제작된 MC 560 로못을 소개한다. 주물제작의 마무리 작업은 로봇 이외에도 여러종류의 가공기계와 주변기기를 요구한다. 본 논문은 주물의 재질과 형상에 따른 가공기계 선택방법과 주변기기의 설계 등을 기술하며 자동화 시스템의 구성요소, 작업공정, 작업효과 등에 관해서 논한다.