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An Experimental Study of Improving Fire Performance with Steel-fibers for Internally Anchored Square Composite Columns (내화성능 개선을 위한 강섬유 보강 내부 앵커형 각형강관 합성기둥의 실험연구)

  • Kim, Sun Hee;Yom, Kong Soo;Kim, Yong Hwan;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.26 no.6
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    • pp.499-509
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    • 2014
  • This study focuses on mixing steel fiber in the concrete to improve the ductility and toughness of the columns. The purpose of the study is to evaluate the load capacity and deformation capacity associated with the amount of steel fiber and loading condition and to analyze the interplay between the steel fiber reinforced concrete and the welding built-up square tube in terms of structure and fire resistance performance. Reinforcement of concrete with steel fiber(Vf=0.375%), when cross-section shape and boundary condition (load ratio) remained unchanged, improved fire resistance performance by 1.1~1.3 times. It is deemed that the area resisting thermal load increased and fire resistance performance was improved since the concrete reinforced with steel fiber restrained cracking. In addition, the fact that the cross-sections of the concrete were barely damaged indicates that load share capacity was greatly improved.

Optimal Design of Slipper Metal for Power Transmission in Aluminum Hot Rolling Process (알루미늄 열간 압연공정의 동력전달용 슬리퍼 메탈에 대한 형상 최적설계)

  • Lee, Hyun-Seung;Lee, Young-Shin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1437-1442
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    • 2010
  • A slipper metal is used for power transmission in the aluminum hot rolling process. The slipper metal connects a spindle with a coupling. Therefore, if the slipper metal is seriously damaged, the spindle and the coupling will crash into each other. Therefore, preventing the destruction of the slipper metal is essential for ensuring a long mechanical life cycle. In this study, the structural analysis and optimal design of the slipper metal was carried out by finite element method for life extension of the slipper metal. To verify the interference of spindle assembly with modified slipper metal, a kinematics simulation was performed by applying various combinations of dynamic boundary conditions. As a result of structural analysis and optimal design of the slipper metal, the maximum stress of the modified slipper metal was lower than that of the initial model by 22%.

Joint Module with Joint Torque Sensor Having Disk-type Coupling for Torque Error Reduction (토크 오차 감소를 위한 디스크형 커플링을 갖는 토크센서가 내장된 로봇 관절모듈)

  • Min, Jae-Kyung;Kim, Hwi-Su;Song, Jae-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.133-138
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    • 2016
  • Force control and collision detection for a robot are usually conducted using a 6-axis force/torque sensor mounted at the end-effector. However, this scheme suffers from high-cost and the inability to detect collisions at the robot body. As an alternative, joint torque sensors embedded in each joint were used, which also suffered from various errors in torque measurement. To resolve this problem, a robot joint module with an improved joint torque sensor is proposed in this study. In the proposed torque sensor, a cross-roller bearing and disk-type coupling are added to prevent the moment load from adversely affecting the measurement of the joint torque under consideration. This joint design also aims to reduce the stress induced during the assembly process of the sensor. The performance of the proposed joint torque sensor was verified through various experiments.

Evaluation of Flexural Behavior of a Modular Pier with Circular CFT (충전원형강관을 이용한 모듈러 교각의 휨 거동 평가)

  • Ma, Hyang Wook;Oh, Hyun Chul;Kim, Dong Wook;Kong, Davon;Shim, Chang Su
    • Journal of Korean Society of Steel Construction
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    • v.24 no.6
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    • pp.725-734
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    • 2012
  • A new modular pier system using concrete filled circular steel tubes was suggested to realize modular bridge substructures for accelerated bridge construction. Structural details and connection details were proposed by connection multiple concrete filled tubes (CFT) for standardized products of fabrication, delivery and erection. Static tests were performed for the modular pier with suggested details under lateral load conditions for weak and strong axes. Due to the eccentricity by the bracing system, the modular pier showed 5.23 times higher flexural stiffness and 6 times greater flexural strength from the test. It is proper for the rational design to evaluate stress and deformation by frame modeling of the modular CFT pier. Structural capacity of the pier can be obtained by adjusting the spacing of the CFT columns. Design recommendations were derived from the test.

Structural Behavior Analysis of Concrete Encased and Filled tube Square Column with Construction Sequence (시공단계를 고려한 피복충전형 콘크리트충전 각형기둥의 구조적 거동 분석)

  • Kim, Sun Hee;Yom, Kong Soo;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.27 no.1
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    • pp.43-52
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    • 2015
  • Constructions of buildings downtown are increasing as much as ever with a strong demand. Top-Down Method is suitable for its advantage in minimizing its disturbance to the neighborhood. Pre-founded when applied to CFT Column on-site welded is required for splicing. To complement the welded built-up square composite Column was developed. Top-down process will be pouring concrete in accordance with a step-by-step process. Thus, Pre-founded Column and cover concrete to determine the stress condition. Therefore, Concrete filled steel square tubular columns encased with precast concrete were studied. Five Centrally loaded Columns were tested to investigate the axial load carrying capacity. we analyzed the strength and behavior of CET Column by Loading conditions and concrete strength, thickness of cover concrete through structure experiments.

A study on appropriate nondestructive inspection methods of gear units for rolling stock (전동차 대치차 기어의 적절한 탐상법에 관한 연구)

  • Lee, Jae-Il;Lee, Min-Yeol;Lee, Won-Hak;Son, Young-Jin
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.571-582
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    • 2010
  • Typically nondestructive inspection methods of the large gear units are applied to penetrate non-destructive inspection. Nondestructive penetrating inspection put into the small openings of the defect to penetration liquid, remove to excess penetration liquid on the surface of the gear units, spread with developing solution and we can find the small defect by coating with penetration liquid. However, this method has so many issues because of penetrate nondestructive tests on the gear assembly. The steep angle of screw is hard to achieved full penetration and has the problem to remove the excess. In contrast, the magnetic nondestructive inspection is easy to detect subsurface defects and subtle defects. According to the inspection results the stress concentrates in gear surface, some internal defects and microscopic flaws exist on the gear units are not found to penetrate the nondestructive inspection, but magnetic nondestructive inspection could have found many defect. Therefore, a reasonable method of nondestructive inspection for the large gear units is suitable to magnetic nondestructive inspection.

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Characteristics of EGW Welding Consumables for EH47-TM Steels (선급 EH47-TM용 EGW 용접재료의 특성)

  • An, Young-Ho;Han, Il-Wook
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.69-69
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    • 2010
  • 최근 컨테이너 선박의 초대형화로 극후물 고장력 강재인 항복응력 460MPa급 고장력강인 EH47이 개발되었다. 두께 80mm의 극후물 용접에서 용접생산성 향상을 위하여 EGW/FCAW로 양면 용접이 검토되고, 입열량은 최대 300kJ/cm의 대입열 용접이 요구된다. 이를 위해서는 강재 및 용접재료 모두 300kJ/cm 용접부 성능이 선급 규격을 만족하여야 함은 물론 마지막 조립단계에서 적용되기 때문에 용접재료의 용접작업성도 매우 크게 요구되고 있다. 먼저 대입열 용접금속에서 요구되는 저온 충격인성($vE_{-20^{\circ}C}{\geq}57J$)을 만족하기 위하여는 용접금속의 미세조직 제어가 필요하며, 특히 조대한 입계페라이트 생성을 억제하고 미세한 입내 페라이트를 균일 분포하는 것이 중요하지만, 이를 위해 용접금속의 소입성이 지나치게 높이면 경화조직인 베이나이트 분율이 증가하여 오히려 용접금속 저온 충격인성을 저하시키므로, 적절한 용접금속의 성분 제어가 중요하다. 한편 용접부는 선급에서 요구하는 최소 강도인 570MPa를 만족하기 위하여 용접금속의 소성구속 현상을 활용하여 용접부 인장강도를 확보 할 수 있음을 확인했다. 이를 위해서는 용접금속의 적정한 경화도 확보가 필요하였다. 전술한 바와 같이 대입열 용접금속 저온 충격인성 확보와 용접부 강도 측면을 고려하여 용접금속 최적의 탄소당량 범위를 제시코자 하였다. 한편 용접재료의 용접작업성은 EGW용접의 용적이행 현상은 자유비행이행으로 이루어지고 있으며 특성상 용접중 용적과 용융지 사이에 많은 순간단락 현상을 동반하고 있으며, 슬래그 유동이 불안정하면 아크 꺼짐 현상도 관찰되고 있다. 따라서, 현장용접시 원할한 용접작업성을 확보할 수 있는 평가 기준으로써 아크 전류 및 전압의 변동 정도를 설정하고, 용접재료의 용접작업성 확보 기준을 제시코자 하였다.

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Characteristics of Pore Pressure and Volume Change During Undrained lending of Unsaturated Compacted Granite Soil (비배수전단시 불포화 다짐화강토의 간극압과 체적변형특성)

  • 김찬기;김태형;이종천
    • Journal of the Korean Geotechnical Society
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    • v.19 no.4
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    • pp.15-21
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    • 2003
  • A series of triaxial compression tests were performed on samples of compacted granite soil in a modified triaxial cell that allowed separate control of pore air pressure ($U_a$) and pore water pressure ($U_w$) in order to examine the characteristics of pore pressure, volume change and stress-strain behavior during undrained loading conditions. Triaxial samples of unsaturated and saturated compacted granite soil, 50mm in diameter and 100mm in height, were prepared by compaction in a mould. These samples were tested at 3 different suction values (0.5, 1.0, 2.0 kgf/cm$^2$) for unsaturated compacted granite soil and at 3 different confining stresses (1.0, 2.0, 4.0 kgf/cm$^2$). Results showed that only effective cohesion increased with little variation of friction angle, according to matric suction.

A Study on the Explosive Sleeving of A Repair for Defective Tube/Tubeplate on the Nuclear Steam Generator (원자력 증기발생기 결함 세관 보수용 폭발 sleeving에 관한 연구)

  • 이병일;강정윤;이상래
    • Explosives and Blasting
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    • v.17 no.4
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    • pp.8-17
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    • 1999
  • Unfortunately leaks occur in heat exchangers periodically, usually at the tube to tubeplate joint. The usual method of repair is to plug off the defective area and isolate the tubes of concern from the circuit. If the leaks continua the thermal capacity of the units is progressively reduced and for this reason the alternative of using an internal bridging sleeve has been examined. This paper discusses the overall development activities that has been found necessary to bring this repair procedure to a successful conclusion for use on the nuclear steam generator. In this work we have investigated optimum explosives and explosive quality, explosive sleeving's thickness, the design of sheath stress relieving heat treatment pull-out load, hydraulic leakage, stress corrosion cracking properties. The results obtain are as follows : (1) The optimum explosives and explosive qualities are PETN and about 15~40 gr/ft of explosive sleeving in nuclear steam generator. (2) Explosive sleeving's thickness is 1.1~l.4mm, If groove of 0.35mm formed in sleeve outside existed, For the hydraulic leakage is go up, explosive sleeving of formed groove are applicate tube and turnplate. (3) If the stress relieving heat treatment are experiment in $750^\circ{C}$, $850^\circ{C}$, 15 minutes Pull-out strength of sleeving 1,500~2,300kg, hydraulic leakage is $250kg/cm^2$.

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Reliability-Based Assessment of Safety and Load Carrying Capacity of Steel-Box Pedestrian Bridges (신뢰성에 기초한 강상형 보도육교의 안전도 및 내하력 평가)

  • 조효남;최영민;이은철
    • Computational Structural Engineering
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    • v.10 no.2
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    • pp.189-201
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    • 1997
  • A number of standard type of steel-box pedestrian bridges are constructed in th metropolitan high way or heavy traffic urban area. Although it has the advantage of speedy construction because of its simple structural form and prefabricated erection method, it has been reported that many of these bridges are deteriorated or damaged and thus are in the state such that it would give unsafe and uncomfortable feeling to pedestrians. In the paper, for the realistic assessment of safety and load carrying capacity of deteriorated and/or damaged steel box pedestrian bridges, an interactive non-linear limit state model is formulated based on the von Mises' combined stress yield criterion. It has been demonstrated that the proposed model is effective for the reliability-based safety assessment and load carrying capacity evaluation of steel-box pedestrian bridges. In addition, this study suggests an effective and practical field load test method for pedestrian bridges.

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