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$H^{\infty}$ Speed Control for Hot Rolling Mill Drives using Mixed Sensitivity Minimization (혼합감도최소화를 이용한 열간압연 구동기에 대한 $H^{\infty}$ 속도제어)

  • Kim, Jong-Hae;Um, Tae-Ho;Park, Hong-Bae;Lee, Sang-Ho;Jeong, Jin-Yang;Lee, Joo-Kang
    • Journal of Institute of Control, Robotics and Systems
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    • v.4 no.1
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    • pp.134-140
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    • 1998
  • 포항제철 2열연공장의 사상압연에 사용되고 있는 DC 모터를 가지는 열간압연 구동기에 대한 견실 H/sup .inf./ 속도제어기 설계방법을 제안한다. 기존에는 PI 재어기법을 이용하여 속도를 제어하고 있으므로 불확실성과 외란등이 존재할 경우 양호한 제어 성능을 얻기 힘들다. 이를 해결하기 위해 주파수 하중 함수를 가지는 혼합감도최소화 문제를 설정하여 견실성을 보장하는 H/sup .inf./ 속도제어기를 설계한다. 이때 주파수 하중함수는 루프쉐이핑기법을 이용하여 주어진 구동기 플랜트에 적합하도록 선택한다. H/sup .inf./ 속도제어기 설계는 Pasek이 제시한 DC 모터의 모델링 방법에 의해 얻어진 모델을 포함하는 구동기 모델에서 속도제어기 부분을 제외한 모델을 대상으로 한다. 제안한 견실 속도제어기 설계방법은 파라미터 변화나 부하토크 변동 등의 외란에 대하여 폐루프 시스템의 견실안정성과 원하는 속도에 좋은 추적 성능을 보인다. 제어 대상인 포항제철 2열연공장의 열간압연 구동기에 대한 시뮬레이션을 통해 기준속도 추적성, 응답속도, 불확실성과 외란에 대한 견실성 등의 성능에 기존의 PI 속도제어기보다 양호함을 확인함으로써 제안한 견실 H/sup .inf./ 속도제어기 설계 방법의 타당성을 보인다.

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환경생체지표를 이용한 광양만 주변해역의 환경모니터링 및 퇴적물 독성실험 연구

  • 신영범;오재룡;심원준;임운혁;홍상회;이동호
    • Proceedings of the Korea Society of Environmental Biology Conference
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    • 2002.11a
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    • pp.163-176
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    • 2002
  • 광양만 및 주변해역의 참굴을 대상으로 환경생체지표를 측정하여 환경독성을 조사하였다. 광양만에서는 세포치사독성은 나타나지 않았으며, 라이소솜의 안정성은 남해도 주변정점은 70%내외 인데 반해서, 기준정점의 50% 내외의 상대적으로 낮은 안정성을 보인다. 에스테라제 활성은 광양내만 및 태인교 부근의 정점과 남해도의 정점 8, 9 들은 63-88 FU 정도로 낮아서 활성이 저해 받고 있음을 알 수 있다. 이중나선 DNA의 함량은 남해도의 정점들은 150 FU 내외의 값을 보이고, 광양만은 130FU 내외로 함량이 낮고, 정점간의 차이가 크지 않다. 전체적으로 기준정점 및 외양역의 정점 10은 독성물질에 의한 영향이 적은 데 반해서, 광양만은 독성물질에 의해서 특히 라이소솜 온전성, 에스테라제 활성 등에 영향을 받고 있는 것으로 사료된다. 그리고 남해도 주변의 인근해역은 광양만에 비해서는 적은 영향을 받고있는 것으로 사료된다. 다른 측정자료와 비교하여 볼 때 광양만지역은 거제도와 같은 청정해역보다는 독성물질의 영향을 더 받았고, 마산과 같은 극심하게 오염된 지역보다는 독성물질의 영향을 적게 받았다. 인접한 가막만과 유사하거나 조금 더 독성물질의 오염에 의한 영향을 나타내는 것으로 사료된다. 퇴적물 독성실험에서 200 mg/ml(이하 mg)이상의 농도에서 전정점에서 100 mg에서 부분적 및 세포치사독성이 나타났으며, 라이소솜 안정성은 50 mg에 노출 했을 때에는 정점, 12, 20, 26, 42 에서는 25% 내외의 낮은 값을 보이고, 대부분의 정점에서 50 % - 70% 내외의 온전성을 보인다. 에스테라제 활성은 100 mg에 노출했을 때 묘도와 광양제철 인근에 위치한 정점 10, 12, 16, 22에서는 50 %내외의 값을 보였고(정점 22: 36%로 최저), 내만에 위치한 정점들에서는 60% 내외의 활성을 보였다. 양식장이 있는 정점 2, 외양의 영향을 많이 받는 정점 46, 51, 54 등은 활성 값이 70% 이상으로 퇴적물 독성이 상대적으로 낮았다. 이중나선 DNA 함량은 28.4 % - 49%로 대조군에 비해서 감소가 크다. 대부분의 정점이 대조군의 30% 내외로 정점 간의 차이는 크지는 않다. 그러나 다른 측정자료와 같이 정점 22에서 18%로 최소치를 나타내고, 정점 2, 12에서 20% 내외의 값을 보인다. 종합적으로 볼 때 오염물질의 유입이 크고, 광양제철 인근 정점 들이 모두 다른 정점에 비해서 낮아서, 퇴적물 독성이 높은 정점으로 조사되었다.

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Mechanical Properties of PVC Composite Containing Iron Dust (제철 분진을 함유한 PVC 복합체 수지의 기계적 성질)

  • Nah, Jae-Woon;Kim, Myung-Yul
    • Elastomers and Composites
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    • v.33 no.5
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    • pp.370-376
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    • 1998
  • Mechanical properties of PVC[poly(vinylchloride)] composites containing the dust from blast and converter (Kwangyang Iron Co.) were investigated as a function of dust content. Tensile strength is increased, when the blast dust is mixed with PVC to the extent of 8.83wt % and impact strength is not significantly changed. From these results, it is suggested that blast dust containing CaO, SiO, MgO, $A1_2O_3$ and metallugical particle is compatible with PVC. Thermogravimetric analysis(TGA) showed that residual weight(%) at temperature $600^{\circ}C$ increased with the amount of blast dust and differential scanning calorimetry(DCS) showed that the thermal stability of PVC composite was increased when the weight ratio of blast dust was 8.83wt % X-ray diffractometry measurement also showed their blends and structures.

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Analysis of Furnace Conditions with Waste Plastics Injection into Blast Furnace (폐플라스틱의 吹入에 따른 高爐 爐況解析)

  • 허남환;백찬영;임창희
    • Resources Recycling
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    • v.9 no.6
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    • pp.23-30
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    • 2000
  • Since most of the waste plastics are incinerated and landfilled for the plastic treatment, the environmental friendly processes must be introduced. The plastic utilization of plastic to the blast furnace as a substitutional fuel was developed as a useful recycling method of waste plastics, and commercialized in several ironmaking company in Europe and Japan. Present study was carried out to understand the effect of plastic injection on blast furnace process continuously by using the foundry blast furnace in POSCO. The coke replacement ratio turned out to be 0.98 with the waste plastic injection up to 13.8 kg/thm of injection rate, and there were no significant effect of the kinds of injection plastics on the replacement ratio in this test operation. The permeability in the furnace became worse and the heat load in the lower part of blast furnace was increased with increasing the injection rate of waste plastics. As the rate of plastic injection were increased, the top gas utilization and shaft efficiency were also decreased from the Rist diagram analysis.

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Effects of Coiling Temperature and Carbides Behavior on Stretch-flangeability for 980MPa Hot-rolled Steels (980 MPa급 열연강의 권취온도와 탄화물 거동에 따른 신장플랜지성)

  • Chun, Eun-Joon;Lee, Ju-Seung;Do, Hyeonghyeop;Kim, Seong-Ju;Choi, Yoon-Suk;Park, Yong-Ho;Kang, Namhyun
    • Korean Journal of Metals and Materials
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    • v.50 no.7
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    • pp.487-493
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    • 2012
  • To analyze the factors on stretch-flangeability for 980 MPa-grade hot-rolled steels, two types of steels (Fe-Cr and Fe-Mo) were manufactured by hot-rolling. Manufactured steels at the low coiling temperature, such as 400 and $500^{\circ}C$, had poor stretch-flangeability due to un-uniformly distributed carbides and a large deviation of interphase hardness. However, when the coiling temperature was set at $650^{\circ}C$ with Fe-Cr steel, 998 MPa of ultimate tensile strength, 19% of total elongation and 65% of the hole expanding ratio were achieved by microstructural constituents of polygonal ferrite (PF) and granular ferrite (GF) dispersed with fine carbides (<50 nm). Therefore, the material to attain 980 MPa with superior formability was the Fe-Cr steel that was precipitation-hardened in polygonal ferrite and granular ferrite at the coiling temperature $650^{\circ}C$.

Effect of Chemical Compositions on Microstructure and Mechanical Properties of Base Metal and HAZ of Bainitic Steel Plates (베이나이트계 후판강의 모재 및 열영향부의 미세조직과 기계적 특성에 미치는 화학 조성의 영향)

  • Cho, Sung Kyu;Joo, Hyung Goun;Shin, Sang Yong
    • Korean Journal of Materials Research
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    • v.29 no.4
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    • pp.211-220
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    • 2019
  • In this study, three kinds of bainitic steel plates are manufactured by varying the chemical compositions and their microstructures are analyzed. Tensile and Charpy impact tests are performed at room and low temperature to investigate the correlation between microstructure and mechanical properties. In addition, heat affected zone (HAZ) specimens are fabricated by a simulation of welding processes, and the HAZ microstructure is analyzed. The base steel that has the lowest carbon equivalent has the highest volume fraction of acicular ferrite and the lowest volume fraction of secondary phases, so the strength is the lowest and the elongation is the highest. The Mo steel has a higher volume fraction of granular bainite and more secondary phases than the base steel, so the strength is high and the elongation is low. The CrNi steel has the highest volume fraction of the secondary phases, so the strength is the highest and elongation is the lowest. The tensile properties of the steels, namely, strength and elongation, have a linear correlation with the volume fraction of secondary phases. The Mo steel has the lowest Charpy impact energy at $-80^{\circ}C$ because of coarse granular bainite. In the Base-HAZ and Mo-HAZ specimens, the hardness increases as the volume fraction of martensite-austenite constituents increases. In the CrNi-HAZ specimen, however, hardness increases as the volume fraction of martensite and bainitic ferrite increases.

Effect of Thermomechanical Process on Mechanical Property and Microstructure of 9Cr-1Mo Steel (열간가공이 9Cr-1Mo강의 기계적 성질과 미세조직에 미치는 영향)

  • Kim, Jun-Hwan;Baek, Jong-Hyuk;Han, Chang-Hee;Kim, Sung-Ho;Lee, Chan-Bock;Na, Kwang-Su;Kim, Seong-Ju
    • Korean Journal of Metals and Materials
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    • v.47 no.10
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    • pp.621-628
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    • 2009
  • Thermomechanical processes were carried out to evaluate their effects on the mechanical and the microstructural property of a ferritic-martensitic steel. Modified 9Cr-1Mo steels were hot-rolled at a temperature of either $780^{\circ}C$ or $850^{\circ}C$ after normalizing at $1050^{\circ}C$ and then were air-cooled. Continuous annealing at $850^{\circ}C$ for 2 hours immediately after the hot rolling was also performed and they were compared to the specimens without thermomechanical process. The result showed that there were little differences between the hot rolled specimens in terms of the precipitation density and size. However, V content inside the MX precipitates increased in the case of the specimen rolled at $850^{\circ}C$. The application of the continuous annealing induced coarsening of the Nb-rich MX precipitation as well as an increase in the amount of V-rich MX precipitation, which is expected to enhance high temperature mechanical properties of the ferritic-martensitic steel.

Study on the Reduction of Molten EAF Slag (용융 전기로 슬래그의 환원반응에 관한 연구)

  • Joo, Seong-Woong;Shin, Jong-Dae;Shin, Dong-Kyung;Hong, Seong-Hun;Ki, Jun-Sung;Hwang, Jin-Il;You, Byung-Don
    • Korean Journal of Metals and Materials
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    • v.50 no.10
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    • pp.753-761
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    • 2012
  • The reduction behavior of low level oxides such as (T.Fe), (MnO) and ($P_2O_5$) in molten EAF slag was investigated using commercial reductants. In an air atmosphere, the slag volume increased and the reduction rate of the slag was very low due to the oxidation loss of reductants by oxygen in the air. The reduction rate of the slag was also low when a commercial reductant was used alone in an Ar gas atmosphere. The reason is probably because the material transfer through the interface between the slag and reductant is difficult due to the formation of high melting point oxide. When reductants were mixed with burnt lime in order to form low melting point reaction products, the reduction rate of the slag increased up to the range of 45-70%. By using the mixtures of reductants and burnt lime so as to form a low melting point slag at the reaction end, the reduction rate of the slag was improved up to 60-85%.

Effect of Vanadium and Boron on Microstructure and Low Temperature Impact Toughness of Bainitic Steels (베이나이트강의 미세조직과 저온 충격 인성에 미치는 바나듐과 보론의 영향)

  • Huang, Yuanjiu;Lee, Hun;Cho, Sung Kyu;Seo, Jun Seok;Kwon, Yongjai;Lee, Jung Gu;Shin, Sang Yong
    • Korean Journal of Materials Research
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    • v.31 no.3
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    • pp.139-149
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    • 2021
  • In this study, three kinds of bainitic steels are fabricated by controlling the contents of vanadium and boron. High vanadium steel has a lot of carbides and nitrides, and so, during the cooling process, acicular ferrite is well formed. Carbides and nitrides develop fine grains by inhibiting grain growth. As a result, the low temperature Charpy absorbed energy of high vanadium steel is higher than that of low vanadium steel. In boron added steel, boron segregates at the prior austenite grain boundary, so that acicular ferrite formation occurs well during the cooling process. However, the granular bainite packet size of the boron added steel is larger than that of high vanadium steel because boron cannot effectively suppress grain growth. Therefore, the low temperature Charpy absorbed energy of the boron added steel is lower than that of the low vanadium steel. HAZ (heat affected zone) microstructure formation affects not only vanadium and boron but also the prior austenite grain size. In the HAZ specimen having large prior austenite grain size, acicular ferrite is formed inside the austenite, and granular bainite, bainitic ferrite, and martensite are also formed in a complex, resulting in a mixed acicular ferrite region with a high volume fraction. On the other hand, in the HAZ specimen having small prior austenite grain size, the volume fraction of the mixed acicular ferrite region is low because granular bainite and bainitic ferrite are coarse due to the large number of prior austenite grain boundaries.

Effect of Electrical Resistance Welding on Microstructure and Mechanical Properties of API X70 Linepipe Steel (ERW 용접 전후 API X70 라인파이프강의 미세조직과 기계적 특성 변화)

  • Oh, Dong-Kyu;Choi, Ye-Won;Shin, Seung-Hyeok;Jeong, Han-Gil;Kwack, Jin-Sub;Hwang, Byoungchul
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.4
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    • pp.185-192
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    • 2022
  • Variations in the microstructure and mechanical properties of API X70 steel processed by piping, electrical resistance welding (ERW), and post seam annealing (PSA) are investigated in this study. In the welding zone, some elongated pearlites are formed and grains coarsening occurs due to extra heat caused by the ERW and PSA processes. After the piping, the base metal shows continuous yielding behavior and a decrease in yield and impact strengths because mobile dislocation and back stress are introduced during the piping process. On the other hand, the ERW and PSA processes additionally decreased the impact strength of welding zone at room and low temperatures because some elongated pearlites easily act as crack initiation site and coarse ferrite grains facilitate crack propagation. As a result, the fracture surface of the welding zone specimen tested at low temperature revealed mostly cleavage fracture unlike the base metal specimen.