• Title/Summary/Keyword: 제조조건

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박막의 성장 및 특성과 공정변수와의 상관성 도출

  • Jeong, Jae-In;Yang, Ji-Hun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.264-264
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    • 2010
  • 물리증착이나 화학증착으로 제조되는 박막은 공정 조건에 따라 다양한 성장 양태를 보인다. 박막의 성장은 초기에 Seed가 형성되어 그 Seed를 바탕으로 성장하는 것으로 알려져 있으며 기판온도, 이온충돌, 박막의 두께 등에 따라 성장양태나 성장방위 등이 달라진다. 최근 나노에 대한 관심이 높아지면서 진공증착으로 제조한 박막에서도 조직의 나노화에 대한 관심이 높아지고 있으며 특히, Pore-free, Defect-free 박막의 형성을 통해 특성을 향상시키고자 하는 연구도 증가하고 있다. 본 연구에서는 Al과 Cu 같은 금속의 박막을 제조함에 있어서 공정변수가 박막의 조직이나 배향성 등에 미치는 영향을 조사하였다. 특히, 이러한 조직변화와 박막의 특성과의 상관성을 도출하고자 하였다. Al 박막에서는 이온빔의 효과와 함께 공정중에 산소 가스를 주입하거나 플라즈마 처리를 통해 성장조직의 변화를 유도하였고, Cu 박막에서는 고속 증착 조건이 피막의 조직에 미치는 영향을 조사하였다. 한편, TiN 박막의 형성에 미치는 이온빔의 효과를 조사하여 이온빔 조건과 TiN 박막의 형성과의 관계를 규명하였고 이로부터 Normalized Energy가 TiN 박막의 색상에 미치는 영향을 도출하여 Normalized Energy가 Fundamental Parameter가 될 수 있음을 확인하였다.

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Characteristics of the Dependent Variable due to Changes in the Conditions of the Independent Variable During the Producing of Collets Added with Rice and Dried Shrimp by Single Extruder (Single Extruder를 이용한 마른새우첨가 쌀 Collets 제조 시 독립변수의 조건변화에 따른 종속변수의 특성)

  • JE, Hae-Soo;YOON, Moon-Joo;LEE, Jae-Dong;KANG, Kyung-Hun;PARK, Si-Young;PARK, Jin-Hyo;KIM, Jeong-Gyun
    • Journal of Fisheries and Marine Sciences Education
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    • v.27 no.5
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    • pp.1352-1363
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    • 2015
  • This study was carried out to investigate the characteristics of the dependent variables depending on the condition changes of independent variable of the operation and the material during the production of collets added with rice and dried shrimp by using single extruder to utilize as basic data for the manufacture of extrusion collets. A total of 7 independent variables were set up as a raw, 20, 40 and 60 mesh for the powder particle size of rice; 12, 14, 16 and 18% for the moisture content of rice; 2, 4, 6 and 8% for the addition amount of dried shrimp; 90, 95, 100 and $110^{\circ}C$ for the barrel temperature; 210, 280 and 340 rpm for the screw speed; 4, 6, 8 and 10 mm for the discharge port diameter; 30, 40, 50 and 60 kg/h for the input amount of the mixed material. The characteristics of the dependent variables including puffing ratio, moisture content, lightness, uniformity, productivity of collets was to be studied by changing the conditions of the independent variables. As a results of this study, 20 mesh of powder particle size of rice, 14% of moisture content of rice, 4% of addition amount of dried shrimp, $100^{\circ}C$ of barrel temperature, 280 rpm of screw speed, 6 mm of discharge port diameter and 50 kg/h of input amount of mixed material were found to be the most preferable over other independent variables for the production of extrusion collets. In conclusion, it is necessary to set the independent variable in order to produce the high quality collets added with the rice as the main raw material and dried shrimp as the sub-materials.

Fabrication and Characterization of $AI_2O_3$ Composite Membrane by Depositon Processes (증착공정을 이용한 $AI_2O_3$ 복합분리막의 제조 및 특성)

  • 안상욱;최두진;현상훈
    • Proceedings of the Membrane Society of Korea Conference
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    • 1993.04a
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    • pp.34-34
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    • 1993
  • 세라믹 분리막은 유기질 막에 비하여 열적, 기계적 및 화학적으로 안정하기 때문에 기존의 유기질 막을 사용하기 어려운 작업 조건 하에서도 응용의 잠재성을 가지고 있다. 본 실험은 disk형태의 다공성 $Al_2O_3$ 담체위에 CVD 법과 Evaporation Oxidation 법에 의해 $Al_2O_3$를 코팅하여 세라믹 분리막을 제조하였다. CVD법에 의한 제조는 Al-isopropoxide를 350$\circ$C에서 담체위에 증착시켜 제조하였으며, Evaporation-Oxidation 법에 의한 제조는 Al을 담체위에 evaporation 시킨 후 dry oxidation 시켜서 제조하였다.

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Influences of Nd-Fe-B Magnets on the Magnetic Anisotropy Direction of Permalloy Thin Films Fabricated by rf Magnetron Sputtering (Rf 마그네트론 스퍼터링으로 제조된 퍼멀로이 박막의 자기이방성 조절을 위한 NdFeB 영구자석의 영향 및 자기특성 해석)

  • Lee, Y.H.;Kim, K.H.;Kim, J.
    • Journal of the Korean Magnetics Society
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    • v.12 no.2
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    • pp.51-56
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    • 2002
  • Permalloy thin films fabricated by rf magnetron sputtering showed the excellent magnetic properties, i.e., an effective permeability of over 2000 at 1$\mu\textrm{m}$ thick up to 10 MHz, a saturation magnetization of 10∼12 kG, a coercive force of 0.2∼1 Oe, resistivity (p) is 20 ${\mu}$$\Omega$cm. In order to control the magnetic anisotropy direction of the films in a wafer scale, two parallel Nd-Fe-B permenant mangnets were used to provide the magnetic field during the sputtering process. As a result, the anisotropy direction was successfully controlled when the two magnets were seperated with a distance of 70 mm. 3D simmulation of the magnteic fields around the wafer during sputtering were in accord with the above result.

Monitoring for the Process Conditions of Chitosan Using Response Surface Methodology (반응표면분석에 의한 Chitosan 제조조건의 모니터링)

  • Jeong, Yong-Jin;Lee, Myung-Hee;Lee, Gee-Dong
    • Korean Journal of Food Science and Technology
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    • v.31 no.2
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    • pp.558-563
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    • 1999
  • Response surface methodology was used for monitoring physicochemical properties of chitosan with preparation of chitosan. Deacetylation degree of chitosan was in proportion to NaOH concentration for deacetylation of chitosan. The solubility of chitosan was maximized in 52% (concentration of NaOH), $109^{\circ}C$ (deacetylation temperature) and 123 min (deacetylation time). Viscosity of chitosan was mainly influenced by concentration of NaOH, and was greatly decreased with the increase of concentration of NaOH. The optimum condition ranges for preparation of chitosan was $52{\sim}54%$ NaOH, $100{\sim}115^{\circ}C$ in deacetylation temperature and $100{\sim}140\;min$ in deacetylation time.

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Monitoring on Heating Condition and Enzyme Treatment Condition for Manufacture of Oriental Melon Concentrate (참외 농축액 제조를 위한 가열 및 효소 처리조건 모니터링)

  • 이기동;권승혁;이명희;김숙경;주길재;권중호
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.33 no.5
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    • pp.905-910
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    • 2004
  • This study was carried out to observe the change of oriental melon juice quality during manufacture by heating condition and enzyme treatment. To use over-production oriental melon effectively, oriental melon juice was prepared with change of heating temperature and heating time. The heating conditions for minimum filtration time were 98.57$^{\circ}C$ and 11.29 min. The optimum conditions Predicted for separation ratio of clear solution, filtration time and browning color intensity of oriental melon juice were 98$^{\circ}C$, 13 min. In the pectin-degrading enzyme treatment test, turbidity showed minimum value in 4.40 mg%(pectin-degrading enzyme content), 39.72 mg% (gelatin content) and 24.09 min (treatment time).Browning color intensity showed minimum value in 9.33 mg% (pectin-degrading enzyme content),44.70 mg% (gelatin content) and 115.56 min (treatment time). The optimum conditions predicted for turbidity and browning color intensity of oriental melon concentration Juice were 6.6 mg% (pectin-degrading enzyme content), 33.6 mg% (gelatin content) and 70 min (treatment time).

Analysis of Correlation between Flexural Strength and Pore Characteristics on CFRP Rebar as Fabrication Method (탄소보강근의 제조 조건에 따른 휨강도와 기공 특성과의 상관성 분석)

  • Kim, Nam-Il;Kwon, Do-Young;Chu, Yong-Sik
    • Composites Research
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    • v.35 no.5
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    • pp.328-333
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    • 2022
  • In this study, the fabrication conditions of CFRP rebar were controlled to derive the correlation between flexural strength and pore characteristics. The fabrication conditions of CFRP rebar were adjusted for presence or absence of rib, resin temperature, and curing furnace temperature. Flexural strength and pore characteristics of fabricated CFRP rebar were analyzed. The flexural strength of CFRP rebar was changed depending on the fabrication condition, such as the presence or absence of rib, the resin temperature, and the curing furnace temperature. It was confirmed that the flexural strength of CFRP rebar was significantly lowered when the rib was not wound. As a result of Nano X-ray CT analysis, the max. pore diameter was shown in CFRP rebar prepared at a resin temperature of 60℃. According to optical microscopic analysis, the maximum porosity was 6.89% in No. 1, and the minimum porosity was 2.88% in No. 7. The correlation coefficient between porosity used optical microscopy and flexural strength was -0.64, which was higher than the correlation coefficient between porosity or pore size used Nano X-ray CT and flexural strength.

Sintering behavior of $\textrm{La}_{0.68}\textrm{Ca}_{0.32}\textrm{Cr}_{0.97}\textrm{O}_{3}$ Interconnector Material for SOFC (SOFC용 $\textrm{La}_{0.68}\textrm{Ca}_{0.32}\textrm{Cr}_{0.97}\textrm{O}_{3}$연결재료의 소결거동)

  • Lee, Yu-Gi;Park, Jong-Wan
    • Korean Journal of Materials Research
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    • v.7 no.4
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    • pp.276-286
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    • 1997
  • SOFC용 L $a_{0.68}$Ca/ sub 0.32/C $r_{0.97}$ $O_{3}$분말은 수산염법에 의해 제조되었고, 이 합성된 분말을 이용한 슬러리의 최적제조조건과 그린 필름의 최적 소성조건을 얻었으며,이 제조 조건에서 소결 시간과 온도에 따라 제조된 연결재료의 결정구조, 미세구조 및 소결거동을 각각X-선 회절, 주사전자현미경 그리고 에너지 분산 분광계를 이용하여 조사하였다. L $a_{0.68}$C $a_{0.32}$C $r_{0.97}$ $O_{3}$의 저온소결은 $Ca_{m}$ (Cr $O_{4}$)$_{n}$에 의해 이루어졌음이 관찰되었고, 이때 $Ca_{m}$ (Cr $O_{4}$)$_{n}$은 불규칙하게 녹아서 L $a_{1-x}$C $a_{x}$Cr $O_{3-}$$\delta$/와 반응하고 이 현상이 질량 이동을 증가시켜 시편의 급격한 결정립 성장과 조밀화를 야기시켰다. 이러한 결정립 성장과 조밀화는 소결온도 140$0^{\circ}C$부터 일어났다.X>부터 일어났다.

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Cd 수용액 처리 조건에 따른 $Cu(In,Ga)Se_2$ 태양전지의 성능변화

  • Park, Sang-Uk;Park, Sun-Yong;Lee, Eun-U;Lee, Sang-Hwan;Kim, U-Nam;Jeon, Chan-Uk
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2010.05a
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    • pp.35.2-35.2
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    • 2010
  • 최근 $Cu(In,Ga)Se_2$(CIGS)와 같은 박막 태양전지에 대한 연구가 많은 관심을 끌고 있다. CIGS 태양전지의 광투과층으로 사용되고 있는 II-VI족 화합물 반도체인 CdS는 상온에서의 에너지 밴드 갭(band gap)이 2.42eV 정도로서, 가시광영역의 많은 빛을 투과시키고, 적절한 제작 조건하에서 비교적 낮은 비저항을 나타내기 때문에 널리 사용되고 있다. 하지만 CIGS 태양전지 연구는 주로 CIGS 흡수층 제조공정에 편중되어 있으며, CdS 버퍼층 공정조건에 대한 체계적인 연구가 부족하다고 판단된다. 습식공정인 Chemical Bath Deposition (CBD)에 의해 주로 제조되는 CdS는 단순한 제조공정에도 불구하고 CIGS 태양전지의 성능에 지대한 영향을 미치는 것으로 알려져 있다. 특히, CdS합성반응이 개시되기 전까지의 용액잔류시간 (dip time)은 CIGS내로의 Cd이온 농도를 결정하는 중요한 공정변수로 판단된다. CIGS 표면에 Cd이 도핑될 경우, CIGS는 n형 전도성을 갖는 얇은 층을 갖게 되어 전체적으로 n-CIGS/p-CIGS의 동종 접합을 형성하는 장점을 부여할 것으로 기대된다. 따라서 본 논문에서는 dip time을 주요변수로 하여 CIGS 태양전지의 성능에 미치는 영향을 주로 고찰하였다. Cd의 확산 정도는 secondary ion mass spectroscopy (SIMS)를 이용하여 정량화하였으며, 제조된 CIGS 태양전지의 전류-전압 특성과 상관성을 제시하고자 한다.

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A Study on the Fabrication of Al/TiCp Composites by Liquid Mixing method(I) (액상교반법에 의한 AI/TiCp 복합재료의 제조에 관한 연구(I))

  • Im, Jong-Guk;Kim, Myeong-Han;Choe, Jae-Ha
    • Korean Journal of Materials Research
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    • v.3 no.5
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    • pp.529-537
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    • 1993
  • The mecllanical properties of AI/TiCp composite fabrication by liquid mixing was investigat ed. The composites, containing 10 wt% Tic. were producwi using induction furnace with mechanical stirring. The amounts of' 1.5wt% Mg were, added to wetting agents. Thr presence of aluminum in TiC composites showed rnhanced strengrh without loss of ductility at room and clrvated temperatures. Espe cially, wear resistance was found to dramatically irnprovc. I3ul excess stirring d~terrninrd the mect~ani~ cal properties. Approximate values at present work were 500 rpm. There was no inrerfacial reaction of any kind and the interface remains clearly deineated.

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