• Title/Summary/Keyword: 제조원가

Search Result 348, Processing Time 0.03 seconds

Optimization of Briquette Manufacturing Conditions Using Steel Sludge (제강슬러지를 이용한 브리켓 제조 조건 최적화 연구)

  • Lee, Dong Soo;Chae, Hui Gwon;Park, Tae Jun
    • Resources Recycling
    • /
    • v.31 no.4
    • /
    • pp.12-18
    • /
    • 2022
  • Korea depends on the import of raw materials such as iron ore and coal for the steel industry. These raw materials have a major impact on the cost, productivity, and quality competitiveness in the global steel industry. To secure the competitiveness of steel companies, it is necessary to reduce the country's dependence on raw materials. This can be achieved using byproducts with a high Fe content, which are primarily generated by the steel industry. These byproducts are available in the form of a very fine powder, which can disperse as dust when used directly in plant processes. Dust dispersion has a negative impact on the environment and can lead to the loss of raw materials. To enable the use of a wide range of Fe-containing byproducts, it is necessary to pretreat them in the form of larger aggregates such as pellets and briquettes. There are several methods to achieve such aggregates. There are two ways to produce briquettes: using a hot briquette, which supplies additional heat to produce briquettes, or using a cold briquette, which does not use heat. A method for producing cold briquettes using Fe-containing byproducts was investigated in this study. The yield ratio and briquette strength were examined under various manufacturing conditions.

Development of High-Toughness Concrete Using the Mixed Materials for CO2 Reduction (CO2 저감용 혼합재를 사용한 고인성 콘크리트의 개발)

  • Yi, Seong Tae;Heo, Hyung Seok;Noh, Jae Ho
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.17 no.3
    • /
    • pp.89-96
    • /
    • 2013
  • Now-a-days, a manhole adopted since the late 1990s and produced using the polymer concrete has widely used due to the various benefits. While entering the High oil prices times, however, and with the price increase of the petrochemical materials, the cost of manufacture of polymer concrete was elevated and the resulting polymer concrete's weakness is being put on. Accordingly, the development of economic cement concrete manholes, which can replace the outstanding bending strength of manhole made of high-price polymer concrete, has been required. In this study, based on the cement technology of fast hardening armorphous calcium aluminate (ACA), by minimizing the amount of cement using the industrial byproducts, to develop the eco-friendly high-toughness concrete manhole, which can reduce $CO_2$ reduction, was intended. As the results, the cement concrete manhole, which economic, eco-friend, and meeting the performance requirements, was developed.

A Development of Recycling Technology of Solar Cell Wafering Slurry (태양전지 Wafering Slurry 재생기술 개발에 관한 연구)

  • Na, Won-Shik;Lee, Jae-Ha
    • Journal of Advanced Navigation Technology
    • /
    • v.14 no.3
    • /
    • pp.426-431
    • /
    • 2010
  • 68% of the manufacturing costs of solar cell wafer can be attributed to the slurry. The recycling of slurries is mandatory for reducing the costs of manufacturing wafering production, and the disposal of industrial waste, as well as for cutting down pollution levels. Slurries are currently being recycled using the centrifuge(decanter) method. However, this method is less than optimal as it does not completely remove the fine particles, leading to low quality. Also, be cause of the incomplete separation from the oil, it causes the impurities in the dried slurries. This study aims to develope a new recycling technology that overcomes the flaws of the centrifuge by utilizing chemicals. It will provide a total solution to the crucial process of recycling slurries in the making of solar cell wafer, by increasing the efficiency and renewable rate.

An Experimental Study on the Mechanical Behavior of Concrete Using Non-Sintered Cement (비소성 시멘트 콘크리트의 역학적 거동에 대한 실험 연구)

  • Yoo, Sung-Won;Min, Gyeong-Oan
    • Journal of the Korea Institute of Building Construction
    • /
    • v.12 no.1
    • /
    • pp.115-121
    • /
    • 2012
  • If cement could be manufactured with industrial byproducts such as granulated blast furnace slag, phosphogypsum, and waste lime rather than clinker, there would be many advantages, including the maximization of the use of these industrial byproducts for high value-added resources, the conservation of natural resources and energy by omitting the use of clinker, the minimization of environmental pollution problems caused by $CO_2$ discharge, and the reduction of the production cost. For this reason, in this study, mechanical behavior tests of non-sintered cement concrete were performed, and elasticity modulus and stress-strain relationship of non-sintered cement concrete were proposed. Nine test members were manufactured and tested according to reinforcement ratio and concrete compressive strength. According to the test results, there was no difference between general cement concrete and non-sintered cement concrete in terms of flexure and shear behavior.

Understanding of the effect of charge size to temperature profile in the Czochralski method (쵸크랄스키법에서 온도 프로파일에 대한 충진사이즈의 효과에 대한 이해)

  • Baik, Sungsun;Kwon, Sejin;Kim, Kwanghun
    • Journal of the Korean Crystal Growth and Crystal Technology
    • /
    • v.28 no.4
    • /
    • pp.141-147
    • /
    • 2018
  • Solar energy has attracted big attentions as one of clean and unlimited renewable energy. Solar energy is transformed to electrical energy by solar cells which are comprised of multi-silicon wafer or mono-silicon wafer. Monosilicon wafers are fabricated from the Czochralski method. In order to decrease fabrication cost, increasing a poly-silicon charge size in one quartz crucible has been developed very much. When we increase a charge size, the temperature control of a Czochralski equipment becomes more difficult due to a strong melt convection. In this study, we simulated a Czochralski equipment temperature at 20 inch and 24 inch in quartz crucible diameter and various charge sizes (90 kg, 120 kg, 150 kg, 200 kg, 250 kg). The simulated temperature profiles are compared with real temperature profiles and analyzed. It turns out that the simulated temperature profiles and real temperature profiles are in good agreement. We can use a simulated profile for the optimization of real temperature profile in the case of increasing charge sizes.

Effect of $SiN_x$ passivation film by PECVD on mono crystalline silicon (플라즈마 화학 기상 증착법을 이용하여 단결정 실리콘 상에 증착된 실리콘나이트라이드 패시베이션 박막의 효과)

  • Gong, Dae-Yeong;Ko, Ji-Soo;Jung, Sung-Wook;Choi, Byoung-Deog;Yi, Jun-Sin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2009.06a
    • /
    • pp.446-446
    • /
    • 2009
  • 표면 패시베이션 기술로 이용되는 수소화된 실리콘 질화막은 제조원가의 절감을 위한 실리콘 기판재료의 두께 감소에 따른 특성상의 문제점을 해결하기 위해 중요한 영향을 미치는 요소이다. 실리콘 질화막은 강한 기계적 강도, 우수한 유전적 특성, 수문에 의한 부식과 유동적 이온에 대한 우수한 저항력 때문에, 반도체 소자 산업에서 널리 사용되고 있다. 수소화된 실리콘 질화막은 반사방지 특성과 함께 표면 패시베이션의 질을 향상시킬 수 있다. 굴절률 1.9 ~ 2.3 범위에서 쉽게 변화 가능한 수소화된 실리콘 질화막은 굴절률 1.4 ~ 1.5 사이의 열적 산화막 보다 효과적인 반사방지막이다. 수소화된 실리콘 질화막을 사용한 태양전지에서는 효율을 높이기 위해서 기판 표면에서의 케리어 재결합이 억제되어져야한다. 또한, 수소화된 실리콘 질화막은 최적화된 두께와 굴절률을 가져야한다. 본 연구에서는 고효율 태양전지에 적용하기 위해 반송자 수명이 향상된 수소화된 실리콘 질화막을 플라즈마 화학 기상 증착법을 이용하여 증착하였다. 박막은 $250^{\circ}C\;{\sim}\;450^{\circ}C$에서 증착되었으며 증착된 박막은 1.94 to 2.05 굴절률 값을 가지고 있다. 반송자 수명을 증가시키기 위해 $650^{\circ}C\;{\sim}\;950^{\circ}C$에서 어닐링 하였고 반송자 수명을 측정하여 패시베이션 특성을 분석하였다. 수소화된 실리콘 질화막은 $850^{\circ}C$의 어닐링 온도와 굴절률 2.0 조건에서 가장 좋은 반송자 수명을 나타냈다.

  • PDF

효소변성 전분 현장 적용 사례

  • 최병동;양현호;김영환;허동명;임영기
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
    • /
    • 2001.11a
    • /
    • pp.141-141
    • /
    • 2001
  • 사이즈 프레스용 전분은 주로 산화전분이 이용되고 있으며, 전분업체에서 공급되는 것과 제지공장에서 자가변성으로 제조하여 이용하는 것으로 나눌 수 있다. 자가변성의 경우 경제적 측면에서 원가절감이 가능한 장점이 있는 반면 전분 품질이 다소 미흡한 단점이 있다. 자가변성 산화제로는 APSCAmmonium persulfate), 효소 등이 이용된다. 효소는 APS에 비해 전분 분자 내의 1,4결합만을 가수분해 시키고 점도안정성과 전분 용액 색상이 양호한 특성을 보인다. 또한 온도/농도/점도 등의 상관성을 자유롭게 이용하여 요구하는 전분 용액 품질을 얻을 수 있다. 제지용 전분 산화용으로는 주로 알파 -아밀라아제가 이용된다.본 실험은 산화전분을 효소변성을 이용한 생전분으로 가능성을 알아보고자 진행되었다. 일차적으로 실험실에서 하였고, 몇 차례의 mill trial을 통해 효소변성 전분 적용을 최적화하고자 하였다. 실험실적으로 효소변성을 위한 반응조건으로 온도, 시간, pH, 투입량 등을 설정하였 고, 각 조건별로 제조된 전분 용액의 점도를 측정하여 효소 반응성을 평가하였다. 실험 결과 전분 용액의 점도는 낮았고, 점도 안정성 또한 양호한 수준을 보였다. Cooking농 도는 20%로 하였으나 보다 고농도 cooking의 가능성을 확인할 수 있었다. 시트 물성도 전반적으로 산화전분 대비 대등한 수준을 나타내었다. Mill trial은 무림제지에서 실시하였고 사이즈 프레스 조제식을 이용하였다. 전분 농도는 초기에 20%로 시작하여 30%까지 올려서 trial을 실시하 였고, 그 외 작업조건들은 산화전분 적용 시와 동일하게 하였다. 효소 반응시간으로 인해 cooking시간이 다소 많이 걸렸으나 전반적인 조제 작업은 큰 문제 없이 이루어졌고, 효소변성 전분 용액의 점도는 낮은 수준으로 유지되었다. 사이즈 프레스 작업성이나 시 트 물성도 산화전분 적용 시와 대등한 수준을 보였으나, 전분 차이로 인한 색상 차이로 부가적인 염료 조정이 이루어졌다. 한편 폐수부하 증가를 우려하였으나, 이에 따른 문제는 크게 발생되지 않았다.

  • PDF

A Research on the improvement scheme for manufacturing bronze warm forging die through environment-friendly workshop (황동제 온간단조용 금형제작과 환경친화형 작업장 개선에 관한 연구)

  • Kim, Sei-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.11 no.2
    • /
    • pp.420-425
    • /
    • 2010
  • In the process of warm forging, billet is heated up to $800^{\circ}C$ and located in the upper part of die block impression. The scattered oxidized scale may cause workers burn and shortening of die life sticking to the die block impression. The separating materials sprayed in die block cause harmful dust, harmful mist, fume, and bad odor which contaminate workshop environment. The process is classified as one of the avoided jobs and make the planned output achievement difficult. Development of an elimination device to clear out the contaminating materials in the workshop and improvement of the unsatisfactory maintenance method to fix the abrasion of die block impression which delays the dead line, cost increases needs to be developed. In this research, I tried to solve the problems caused in warm forging of bronze pipe joint such as the billet heating process, die maintenance, and manufacturing cost through improvement of warming forging manufacturing method and die maintenance method and eliminating harmful gas which will make the workshop more environment friendly.

Remote Control Apparatus and Display Remote Control System Comprising the Same (원격 제어 장치 및 이를 포함하는 디스플레이 원격 제어 시스템)

  • Yoon, Yeo-Jun;Park, Dea-Woo
    • KSCI Review
    • /
    • v.14 no.2
    • /
    • pp.165-174
    • /
    • 2006
  • This paper is a matter of remote control apparatus and display remote control system comprising the same. The remote controller is a wireless remote pointing device that is included a function of mouse and a function of remote controller for VOD etc. It is assembled a sending signal part to communicate with display device, a image sensor part to capture a seen of front view and a main body. Also, it includes a control part that analyzes the captured image, calculates a relative moving factor that main body is moved by user, and then controls the mouse cursor on the display device. The remote control apparatus is able to capture a seen of front view, to analyze the captured image, and to move a mouse cursor point on the display device as much as it calculated relative moving factor. Therefor it brings down the cost of production by a product design that is increased user satisfaction. And it, using the patent and the new product design, will make an epoch in development of the remote control system for Ubiquitous broadcasting industry.

  • PDF

Effects of Symmetrically Arranged Heat Sources on the Heat Release Performance of Extruded-Type Heat Sinks (열원의 대칭 배열에 따른 압출형 히트싱크의 방열성능 연구)

  • Ku, Min Ye;Shin, Hon Chung;Lee, Gyo Woo
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.40 no.2
    • /
    • pp.119-126
    • /
    • 2016
  • In this study we investigated the effects of symmetrically arranged heat sources on the heat release performances of extruded-type heat sinks through experiments and thermal fluid simulations. Also, based on the results we suggested a high-efficiency and cost-effective heat sink for a solar inverter cooling system. In this parametric study, the temperatures between heaters on the base plate and the heat release rates were investigated with respect to the arrangements of heat sources and amounts of heat input. Based on the results we believe that the use of both sides of the heat sink is the preferred method for releasing the heat from the heat source to the ambient environment rather than the use of a single side of the heat sink. Also from the results, it is believed that the symmetric arrangement of the heat sources is recommended to achieve a higher rate of heat transfer. From the results of the thermal fluid simulation, it was possible to confirm the qualitative agreement with the experimental results. Finally, quantitative comparison with respect to mass flow rates, heat inputs, and arrangements of the heat source was also performed.