• 제목/요약/키워드: 제조고려설계

검색결과 260건 처리시간 0.029초

An Influence of Unit-Water Content Distribution in Ready-Mixed Concrete on Strength and Durability of Concrete (레미콘 단위수량 산포가 콘크리트 강도 및 내구성에 미치는 영향)

  • Woo, Young-Je;Lee, Han-Seung;Jung, Sang-Hwa
    • Journal of the Korea Concrete Institute
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    • 제20권3호
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    • pp.375-381
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    • 2008
  • Various problems such as durability degradation may happen when extra water is added to concrete. Because of these reasons, the change of water content is managed by using rapid evaluation method of unit water content such as electric capacity method, heat drying method making use of micro wave, unit capacity mass method among various methods. Especially, in Japan, guidance for the change of water content ($\pm$ 10, 15, 20 kg/$m^3$ etc.) were regulated and used. However, it is the real situation that the guidance which were regulated in South Korea evaluate suitability only considering production and measurement error under the circumstances which are not considering the degree of durability degradation. Therefore, this study tries to investigate the influence of addition of extra water in the concrete on the durability degradation of concrete when it was added by artificial manipulation or by management error. From the test results, a guideline of the contents of extra water for the quality control is suggested with the consideration of the degree of durability degradation and the probable error resulted from the addition of extra water. The contents of extra water for tests are set as 0, 15, 25, 35 kg/$m^3$. To examine the durability degradation of concrete, freezing and thawing, carbonation, chloride penetration and compressive strength are tested.

Robust Optimization of the Solenoid Assembly in Electromagnetic Limited Slip Differential by Considering the Uncertainties in Machining Variables (가공변수의 불확실성을 고려한 전자제어식 차동제한장치 솔레노이드 어셈블리의 강건 최적설계)

  • Oh, Sang-Kyun;Lee, Kwang-Ki;Suh, Chang-Hee;Jung, Yun-Chul;Kim, Young-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제35권10호
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    • pp.1307-1313
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    • 2011
  • The mechanical limited slip differential (LSD) in vehicles is being replaced by the electromagnetic LSD because of its fast response and better active control characteristics. The coil housing made of STS 304 is one of the most important parts in the solenoid assembly of the electromagnetic LSD. High geometrical accuracy is a prerequisite for the manufacture of such coil housings, but precision machining is difficult because of the use of STS 304 thin plate and the variance in machining variables. The aim of this study is to optimize the mean and variance of the shape accuracy in the coil housing by finding a robust solution for the machining process conditions. The mean and standard deviation of the jaw contact pressure, cutting speed, and feed rate are considered to be the major parameters for minimizing the geometrical mean and variance. The response surface model based on the second-order Taylor series is combined together to minimize the mean and variance of the shape accuracy of the coil housing.

GVT, Inc.의 HP Series 2단 Gifford-McMahon 극저온 냉동기 성능시험

  • Lee, Dong-Ju;Han, Myeong-Hui;Mun, Jae-Yeong;In, Sang-Ryeol
    • Proceedings of the Korean Vacuum Society Conference
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    • 한국진공학회 2012년도 제42회 동계 정기 학술대회 초록집
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    • pp.227-227
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    • 2012
  • Cryopump는 반도체 임플란타 공정, OLED분야, 신소재 개발, 표면분석 및 처리, 의료분야, 입자가속기, 핵융합 등 다양한 진공분야에 응용되는 고진공용 극저온펌프이다. 특히 향후로의 산업구조는 디스플레이, 반도체, IT 산업분야로 집중 재편될 것이기에, 이에 따른 핵심제조장비인 고진공 펌프의 수요가 급증할 것으로 판단된다. 그리고 이를 위한 핵심부품과 장비들의 국산화가 시급한 실정이다. 기술적인 측면에서 보자면 GVT는 미국의 Varian과 일본Ebara의 Cryopump 제조기술을 원천으로 한 회사로써 현재는 국내 유일의 G-M냉동기와 Cryopump 제조기술을 보유한 업체이다. 그리고 최근 오랫동안 정체되었던 관련 기술을 발전시켜 최적화된 한국형 G-M 냉동기 및 이를 장착한 다양한 사이즈의 고성능 Cryopump를 출시하게 되었다. 가장 큰 수확은 Cryopump의 성능을 크게 향상시켰으며 무엇보다 고객맞춤형으로 디자인할 수 있을 정도의 기술력을 확보하게 되었다는 점이다. Cryopump의 성능은 장착되는 Cryocooler(G-M냉동기)의 성능과 밀접한 관련이 있기 때문에 일차로 Cryocooler의 성능을 개선하고 이차로 이를 장착한 Cryopump의 성능을 개선하였다. 본 연구는 일차로 진행된 HP Series 2단 Cryocooler 4가지 모델 중 가장 범용인 HPM 모델과 HPS모델에 대한 제작과 성능시험에 관한 것이다. 이는 각각 기존의 ICP Series 펌프에 장착되던 Expander 535 모델 및 Expander 855 모델에 대한 설계 최적화의 결과물로써 내용은 Cryocooler에 대한 'Typical Performance Test(1st STG와 2nd STG의 온도가 각각의 Stage에 인가되는 Heat Load에 의해 그물망 형태의 그래프가 되도록 수행하는 시험법)'의 절차를 따라 수행되었다. HPM Cryocooler의 성능은 2nd STG Temp. 20K 와 1st STG Temp. 80K를 Heat Load 기준으로 하였을 경우, 각각 8.2W, 55.0W의 성능을 나타내었고 HPS Cryocooler의 성능은 2nd STG Temp. 20K 와 1st STG Temp. 72K를 Heat Load기준으로 하였을 경우, 각각 14.0W, 90.0W의 성능을 나타내었다. 1st STG Temp.를 72K로 정한 이유는 Power Supply의 용량 한계로 인해 90W이상의 Heat Load를 인가할 수 없었기 때문이다. 만약 성능 그래프의 경향성을 고려하여 1st STG Temp. 80K로 가정한다면, 각각 약 13W, 100W 정도의 성능을 가질 것으로 추정된다. 단, 본 시험에 사용된 Compressor는 GVT의 HC80Plus 모델로 내부에는 Helium용 5HP급 Scroll Type의 Compressor가 장착되어 있으며, 봉입압력 250Psig에 저압 100Psig기준, 65scfm의 유량을 가지는 압축기이다. 압축기와 Cryocooler의 조합은 1:1이었고 시험방법은 Cryocooler에 대한 GVT 자체규정에 따라 진행되었으며 밤과 낮 및 공장전체의 부하변동에 따른 냉각수 온도변화에 따른 펌프의 성능변화는 고려되지 않았다.

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GVT, Inc.의 HP Series 2단 Gifford-McMahon 극저온 냉동기 성능시험

  • Lee, Dong-Ju;Han, Myeong-Hui;Mun, Jae-Yeong;In, Sang-Ryeol
    • Proceedings of the Korean Vacuum Society Conference
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    • 한국진공학회 2012년도 제42회 동계 정기 학술대회 초록집
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    • pp.118-118
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    • 2012
  • Cryopump는 반도체 임플란타 공정, OLED분야, 신소재 개발, 표면분석 및 처리, 의료분야, 입자가속기, 핵융합 등 다양한 진공분야에 응용되는 고진공용 극저온펌프이다. 특히 향후로의 산업구조는 디스플레이, 반도체, IT 산업분야로 집중 재편될 것이기에, 이에 따른 핵심제조장비인 고진공 펌프의 수요가 급증할 것으로 판단된다. 그리고 이를 위한 핵심부품과 장비들의 국산화가 시급한 실정이다. 기술적인 측면에서 보자면 GVT는 미국의 Varian과 일본Ebara의 Cryopump 제조기술을 원천으로 한 회사로써 현재는 국내 유일의 G-M 냉동기와 Cryopump 제조기술을 보유한 업체이다. 그리고 최근 오랫동안 정체되었던 관련 기술을 발전시켜 최적화된 한국형 G-M 냉동기 및 이를 장착한 다양한 사이즈의 고성능 Cryopump를 출시하게 되었다. 가장 큰 수확은 Cryopump의 성능을 크게 향상시켰으며 무엇보다 고객맞춤형으로 디자인할 수 있을 정도의 기술력을 확보하게 되었다는 점이다. Cryopump의 성능은 장착되는 Cryocooler (G-M냉동기)의 성능과 밀접한 관련이 있기 때문에 일차로 Cryocooler의 성능을 개선하고 이차로 이를 장착한 Cryopump의 성능을 개선하였다. 본 연구는 일차로 진행된 HP Series 2단 Cryocooler 4가지 모델 중 가장 범용인 HPM 모델과 HPS모델에 대한 제작과 성능시험에 관한 것이다. 이는 각각 기존의 ICP Series 펌프에 장착되던 Expander 535 모델 및 Expander 855 모델에 대한 설계 최적화의 결과물로써 내용은 Cryocooler에 대한 'Typical Performance Test(1st STG와 2nd STG의 온도가 각각의 Stage에 인가되는 Heat Load에 의해 그물망 형태의 그래프가 되도록 수행하는 시험법)'의 절차를 따라 수행되었다. HPM Cryocooler의 성능은 2nd STG Temp. 20K와 1st STG Temp. 80K를 Heat Load기준으로 하였을 경우, 각각 8.2W, 55.0W의 성능을 나타내었고 HPS Cryocooler의 성능은 2nd STG Temp. 20K 와 1st STG Temp. 72K를 Heat Load기준으로 하였을 경우, 각각 14.0W, 90.0W의 성능을 나타내었다. 1st STG Temp.를 72K로 정한 이유는 Power Supply의 용량 한계로 인해 90W이상의 Heat Load를 인가할 수 없었기 때문이다. 만약 성능 그래프의 경향성을 고려하여 1st STG Temp. 80K로 가정한다면, 각각 약 13W, 100W 정도의 성능을 가질 것으로 추정된다. 단, 본 시험에 사용된 Compressor는 GVT의 HC80Plus 모델로 내부에는 Helium용 5HP급 Scroll Type의 Compressor가 장착되어 있으며, 봉입압력 250Psig에 저압 100Psig기준, 65scfm의 유량을 가지는 압축기이다. 압축기와 Cryocooler의 조합은 1:1이었고 시험방법은 Cryocooler에 대한 GVT 자체규정에 따라 진행되었으며 밤과 낮 및 공장전체의 부하변동에 따른 냉각수 온도변화에 따른 펌프의 성능변화는 고려되지 않았다.

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Robust Placement Method for IR Drop in Power Gating Design (파워 게이팅 설계에서 IR Drop에 견고한 셀 배치 방법)

  • Kwon, Seok Il;Han, Tae Hee
    • Journal of the Institute of Electronics and Information Engineers
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    • 제53권6호
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    • pp.55-66
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    • 2016
  • Power gating is one of effective techniques for reducing leakage current in semiconductor chip. However, power gating cell (PGC) which is used to switch the power source causes performance degradation and the associated reliability problem by increasing IR drop. However, the newly raised problem caused by different scaling properties between gates and metal wires demands additional considerations in power gating design. In this paper, we propose a robust cell placement based power gating design method for reducing the area for power gating cell and metal routing thus to meet IR drop requirement. Experimental results by applying the proposed techniques on the application processor for smartphone fabricated in 28nm CMOS process show that power gating cell area is reduced by 16.16% and maximum IR drop value is also decreased by 8.49% compared to existing power gating cell placement techniques.

Design of UWB Antenna for the External Receiver of Capsule Endoscopy (캡슐 내시경의 외부 수신기용 UWB 안테나 설계)

  • Kim Hong-Seok;Oh Min-Seok;Cheon Chang-Yul
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • 제16권8호
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    • pp.790-796
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    • 2005
  • In order to accomplish a wireless communication of capsule endoscopy, an environment study in the human body and receiving antenna design have been performed. The proposed antenna is the loop antenna designed to minimize the propagation loss in multi-loss layer such as the human body and utilize the magnetic field. Considering the propagation loss in the human body, the frequency range is from 400 MHz to 500 MHz. Acorrrding to the FCC regulations, the permittivity and conductivity for each human tissue were extracted. We set up an equivalent model and make an aqueous solution which is replaced with the human body. Due to movement of capsule in the human body which propagation loss is extremly severe, an array antenna is required. Irrespective of the location of transmission antenna transmitting a signal of 1 mW, we confirme what it is possible for the enough signal detection as the average signal level of array antenna is -60 dBm.

The Built of Smart Factory Using Sensors and Virtual Process Design (센서와 가상 공정설계를 활용한 스마트 팩토리 구축)

  • So, Byeong-Eob;Shin, Sung-Sik
    • The Journal of the Korea institute of electronic communication sciences
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    • 제12권6호
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    • pp.1071-1080
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    • 2017
  • Recently, the terms of the 4th Industrial Revolution and the Smart Factory are often heard through news and media. But most of the companies that are parties are not interested. Because there is no specific guidance on how to build Smart Factory and information about Smart Factory. The built of the Smart Factory should be carried out in accordance with the size of the company considering the purpose of the introduction. In the existing study, they analyzed successful cases of building Smart Factory in Korea As a result, in the case of large-size firms, it is an effective strategy that expanding from a model factory to whole factory for successful Smart Factory building. In addition, in the case of medium and small-size firms, it is an effective strategy that upgrading from low-level step to high-level step for successful Smart Factory building. In this study, selecting medium and small-size firms, and bottleneck section and processes requiring improvement are identified through 3D virtual process design, and then install sensors. Finally, after analyzing the data collected through the sensor, we will improve the process and build Smart Factory with improved productivity.

Assessment of Combined Effect of Installation Damage and Creep Deformation of Geogrids (지오그리드의 시공 시 손상 및 크리프 변형의 복합효과 평가)

  • Cho Sam-Deok;Lee Kwng-Wu;Oh Se-Yong;Lee Do-Hee
    • Journal of the Korean Geotechnical Society
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    • 제21권5호
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    • pp.153-161
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    • 2005
  • A series of installation damage tests and creep tests are performed to assess the combined effect of installation damage and creep deformation far the long-term design strength of geogrid reinforcement. Three types of geogrids are used to investigate the influence of the geogrid types. From the experimental results, it is shown that installation damage and creep deformation of geogrids significantly depends on the polymer types of the geogrids and the larger the installation damage, the more the combined effect of installation damage and creep deformation. In addition, The results of this study show that the tensile strength reduction factor, RF, considering the combined effect between installation damage and creep deformation is less than that calculated by the current design practice which calculates the long-term design strength of geogrids damaged during installation by multiplying two partial safety factors, $RF_{ID}$ and $RF_{CR}$.

Evaluation of Creep Reduction Factor for Geosynthetic Strip Reinforcement with Folding Grooves (접힘홈이 형성된 띠형 섬유보강재의 크리프 감소계수 평가)

  • Lee, Kwang-Wu;Cho, Sam-Deok
    • Journal of the Korean Geosynthetics Society
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    • 제17권4호
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    • pp.213-224
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    • 2018
  • In this study, a series of accelerated creep tests (SIM) was carried out on geosynthetic strip reinforcements with folding grooves having different tensile strengths (15 kN, 25 kN, 35 kN, 50 kN, 70 kN, and 90 kN) to analyze creep characteristics and to assess creep reduction factors. In particular, long-term creep tests were conducted on geosynthetic strip reinforcements with 25 kN tensile strength, which is widely used, to compare and analyze the accelerated creep test results. As a result, the creep reduction factor increased with an increasing design life of reinforcement. In addition, geosynthetic strip reinforcement using the same material and manufacturing method showed similar creep reduction factors at the same design life for different tensile strengths. When both long-term and accelerated creep test data were used, the creep reduction factors from the accelerated test were estimated to be 5.9%~7.1% less than those from the long-term creep test for the design life ranging from 50 to 100 years.

Design of array typed inkjet head for line-printing (라인 프린팅을 위한 어레이 방식 잉크젯 헤드 설계)

  • Sang-Hyun Kim
    • The Journal of the Convergence on Culture Technology
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    • 제9권5호
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    • pp.529-534
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    • 2023
  • Although line printing technology is capable of high-speed and large area printing, residual stresses generated during the manufacturing process can deform the feedhole, causing nozzle plate crack or ink leaks. Therefore, in this paper, we propose a new thermal inkjet print head that is robust, reliable and more suitable for line-printing. The amount of deformation of the conventional line printing head measured through the experiment was converted into an equivalent load, and the validity of the load estimation method was verified through FEA analysis. In addition, in order to minimize deformation without increasing the head size, the head structure was designed to increase internal rigidity by reinforcing the unit nozzle with a pillar or support wall or by adding a support beam or dry/wet etched bridge. The FEA analysis results show that the feedhole deformation was reduced by up to 90%, and it is confirmed that the suggested print head with dry etched feedhole bridge operates normally without nozzle plate cracks and ink leakage through fabrication.