• Economic and Environmental Geology
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• v.56 no.4
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• pp.475-499
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• 2023

To infer the provenance of raw iron materials utilized in iron production at the archaeological sites in Gyeongsang province, petrographic and geochemical analyses were conducted for smelting samples and major iron ores sourced from ore deposits. The smelting samples excavated from various iron archaeological sites were classified into different types according to their refining processes, such as iron bloom, iron bloom slag, pig iron, pig iron slag, forging iron flake, smithery iron, iron flake, and arrowhead. These samples exhibited discernable differences in their mineralogical components and texture. The enrichments of major elements such as aluminum and calcium in silicate minerals of the residual slags and the high contents of trace elements such as nickel and copper in some iron-making relics reflect the characteristics of raw iron ores, and thus can be regarded as potential indicators for inferring the provenance of source materials. In particular, the compositional ranges of Pb-Sr isotope ratios for the iron smelting samples were classified into three categories: 1) those exhibiting similar ratios to those of the raw iron ores, 2) those enriched in strontium isotope ratio, and 3) those enriched in both lead and strontium isotope ratios. The observed distinct Pb-Sr isotope characteristics in the iron smelting samples suggest the potential contribution of specific additives being introduced during the high-temperature refining process. These results provide a new perspective on the interpretation of the provenance study of the iron archaeological samples in Gyeongsang province, particularly in terms of the potential contribution of additives on the refining process.

• Resources Recycling
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• v.20 no.3
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• pp.12-27
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• 2011

DOWA group has been working on metal recycling applying the smelting and refining process of KOSAKA Smelter. DOWA has developed it's metal recycling technologies through the treatment of black ore(complex sulfide ores) that contain many kinds of non-ferrous metals. In addition to these special technologies, DOWA has strengthened its hydrometallurgical process of precious metals and ability to deal with low-grade materials such as used electrical appliances or vehicles. On the other hand, JX Nippon Mining & Metals Corporation(JX-NMMC) carries out its metal recycling and industrial waste treatment businesses employing advanced separation, extraction and refining technologies developed through its extensive experience in the smelting of non-ferrous metals. JX-NMMC collects approximately 100,000t/y of copper and precious metal scraps from waste sources such as electronic parts, mobile phones, catalytic converters, print circuit boards and gold plated parts. These items are recycled through the smelting and refining operations of Saganoseki smelter and Hitachi Metal-recycling complex(HMC). In this like, metal recycling industries combined with environmental business service in Japan have been developed through excellent technologies for mineral processing and non-ferrous smelting. Also, both group, Dowa and JX-NMMC, were contributed to establish Japan's recycling-oriented society as the typical leading company of non-ferrous smelting. Now. it is an important issue to set up the collection system for e-waste.

• Journal of Conservation Science
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• v.31 no.4
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• pp.411-427
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• 2015

The purpose of the present study is to examine the objects excavated from the archaeological site of the Nogye Village in terms of their relationships with the iron production facilities such as 1ho smithing hearth and 2ho smelting furnace. 32 samples including slags, iron ores, and wall were analyzed to identify the mineralogical and chemical characterization. In addition, in the case of the 1ho smithing hearth slag, differing points of the cross-section were analyzed to examine its formation in depth. The analysis results suggest that the slags from the each site adjacent to the 1ho smithing hearth and 2ho furnace are related to smithing and smelting process respectively. Furthermore, it is possible to draw some conclusions that the aspects of the increased contents of nonferrous elements such as CaO in the slags in comparison with those of the iron ores are due to various factors such as charcoal ash and analytical reasons rather than an addition of CaO as flux.

• Journal of Conservation Science
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• v.16 s.16
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• pp.64-76
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• 2004

This study was performed by chemical analysis and metallographic observation. Chemical properties were analized by ICP, XRD and SEM-EDS and slag structures were observed by microscope and SEM. Total Fe amounts in A, C area of slag can be observed $39\~45\%$ by chemical analysis results. It was average of acient times. CaO was $3\~8\%$. It's not plentiful but we think that was artificial. Ti was found in A area a little, and Ti, V were found in C area so much. The compounds, as if Fayalite, Wustite, Magnetite, Ilmenite, Pseudo-brookite, Ulvospinel, Forsterite, Fephroite, Olivine were observed in the result XRD. These structures were also observed in microscope and SEM image. Therefore, The furnance of A area usually used an iron mine, An Iron furnance of C area considered it which refined using a raw iron mine and a raw iron sand.

• 기계와재료
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• v.21 no.2
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• pp.136-145
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• 2009

최근 타이타늄 제련기술 발달과 함께 원광석에서 고품위 타이타늄 분말을 연속적으로 제조할 수 있는 방법 들이 소개되고 있다. 이들 분말 타이타늄의 제조방법은 기존의 Kroll process에서 제조되는 스폰지를 재용해하여 분말을 만드는 방법에 비하여 원가절감 측면에서 매우 유리하다. 이들 신공정으로 제조된 괴상의 고품위 타이타늄 분말을 이용하여 정형가공을 수행하면 상당한 원가절감이 예상되고, 이에 따라 그 사용량은 급격히 증가되리라 판단된다. 본 지에서는 저가 타이타늄 개발과 관련하여, 최근의 분말 타이타늄의 제조방법에 대하여 소개하고 이를 이용하는 공정기술에 대한 내용을 소개하고자 한다.

• Journal of Conservation Science
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• v.33 no.2
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• pp.75-83
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• 2017

This study produced smelting slag through the reproduction of an ancient iron manufacturing technique, with the aim of facilitating a comprehensive understanding of the process by analyzing the slag components. The research suggests an interpretation method using the ratio of the subcomponents relative to the main slag components as an alternative to existing methods. We investigated the component source within the smelting furnace from which the slag is derived by developing an understanding of the tendency between slags. Based on bivariate graph and triangular coordinate data analysis, it was found that a slag can be categorized according to its components. The groups were identified as the ore slag group(centered on the ore), and the clay slag group(centered on clay and granite soil). This research determined that it is possible to estimate the components derived from the slag, depending on which group they belong to or resemble, as shown in Figure 4~7. It was found that a comprehensive understanding of the ratio between the components was more accurate than a simple analysis of the contents, for the interpretation of ancient iron manufacturing processes. This is based on the fact that a higher ratio of $TiO_2$ was detected by the components analysis, and an analysis of all the slag showed that the value of $CaO/SiO_2$ ratio was lower than 0.4, which corresponds to the reproduction experiment condition in which flux was not used.

• Journal of Conservation Science
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• v.38 no.3
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• pp.217-233
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• 2022

The remains found in Geumcheok-ri, Gyeongju are located in close proximity to the Ancient Tombs in Geumcheok-ri, Gyeongju (Historic Site) which were built between the late 5th and early 6th centuries, and these tombs are known to belong to the powerful rulers of that area. Using metallurgical techniques, this study was conducted on the iron objects obtained from the excavated remains in Geumcheok-ri, Gyeongju which are presumed to have a close relation to the nearby ruins that played an important role in the growth of Silla. To identify differences in manufacturing techniques based on the purpose of the iron objects, eight objects were selected after classifying them by use and the microstructure and non-metallic inclusions were investigated. The analyses results confirmed that the manufacturing process involved forging iron with a high or low carbon content to produce a particular shape, and that the carburization process was applied to iron post forging a shape to increase its strength when necessary. The mechanical properties were improved by selectively applying the steelmaking method and the heat treatment technique considering the functions of the parts, and the low temperature reduction was applied to the smelting process. Furthermore, in comparison with the iron objects excavated from the remains located in the center of Gyeongju and its outskirts, it is confirmed that there is similarity in the smelting and manufacturing techniques between these objects.

• Economic and Environmental Geology
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• v.37 no.1
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• pp.113-119
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• 2004

Mineral wastes are generated by the minerals, mining, and metal industries. These are generally inorganic waste streams of mainly waste rock or residues from refining during extraction of metals or minerals from the ore. There are many plants where minerals are recovered in secondany circuits, treating tailings, where the feed grades are much lower than would be economic on a mined ore. The world is now becoming aware of the finite nature of its resources at a price, and of the ever-increasing development costs of large new mines. Reprocessing of old tailings on a large scale must be worth examining very seriously by those with access to sufficient material of this type. In the present paper, mineral separation techniques to recover valuable metals and resources from the old tailings are reviewed, and new trends for future developments are also discussed.

• Journal of Conservation Science
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• v.37 no.6
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• pp.807-820
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• 2021

A study on the Joseon Dynasty's furnace walls, excavated from south Korea, was conducted to identify the correlations and differences of the furnace walls found in Jeolla and Gyeongsang regions. Three ruins in the Jeolla region and two in the Gyeongsang region were selected for the analysis. The results showed a layer change depending on the degree of plasticity and difference in the number of layers and particle phase. Furthermore, although the temperature to be subjected to heat was divided into 1300℃ and 1100℃, it was not a phenomenon that appeared according to the region. Additionally, analysis result of major components revealed that the TiO₂ content of most samples does not exceed 1wt%, This means that the furnace did not smelt iron sand or smelted it into low-titanium sand. This study indicated a slight similarity between the furnace walls found in the two regions, and the correlation was determined based on the nature of the ruins, raw materials of the metals ores, and composition of the raw materials constituting the furnace walls.

• Journal of Conservation Science
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• v.29 no.4
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• pp.367-378
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• 2013

Microstructures and nonmetallic inclusions of five forged iron axes and one cast iron axe were analyzed. The axes were excavated from the Proto-Three Kingdom Period site located in Yangchon, Gimpo. The forging objects were made of almost pure iron and low carbon steel, and only one among five were quenched after its figuration. Malleable cast iron structures showing on the casting suggest that the decarbonized casting method were applied. According to the results of nonmetallic inclusion analysis, the axes were produced by hammering the iron bloom which was attained with low-temperature -solid-reduction-method. Showing higher Fe content over $SiO_2$, it is assumed that the re-collecting rate of Fe was low because of the insufficient forging temperature and the impurities were included during the smelting process. It is assumed that the lime was used as a preparation because of detecting high Ca contents.