• Title/Summary/Keyword: 제동 다이나모미터

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Effect of Pad Structure and Friction Material Composition on Brake Squeal Noise (제동패드의 구조와 마찰재 조성이 제동 스킬소음에 미치는 영향)

  • Goo, Byeong Choon;Kim, Jae Chul;Lee, Beom Joo;Park, Hyoung Chul;Na, Sun Joo
    • Journal of the Korean Society for Railway
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    • v.20 no.1
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    • pp.1-10
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    • 2017
  • Brake squeal noise has been a challenging problems for a long time. It is very annoying to passengers and residents near tracks. Two methods have been applied to reduce or eliminate brake squeal noise. One is to improve frictional materials; the other is to optimize the topology and structures of brake pads. In this study, we developed two kinds of brake pads; one is a pad whose frictional material is different from the KTX brake pad friction material; the other is a flexible pad that has the same frictional material as that of the KTX brake pad, but a different structure. Squeal noise and friction coefficients were measured and analyzed using a full-scale brake dynamometer. It was found that the dynamometer test can simulate the squeal noise of KTX trains at stations. The squeal frequency of the KTX at 4500Hz was exactly reproduced; this value of 4500Hz was one of the natural frequencies of the KTX brake disc. It was also found that the squeal noise depended on the caliper pressure, initial disc temperature and braking speed. The average friction coefficient was 0.35~0.45. The new pad lowered the squeal noise by 17.3~21.6dB(A).

An Experimental Study on the Squeal Noise Generation due to Dynamic Instability of Brake Pad (브레이크 패드의 동적 불안정성에 따른 스퀼 소음 발생 원인의 실험적 연구)

  • Cho, Sangwoon;Lim, Byoungduk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.5
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    • pp.520-526
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    • 2016
  • Squeal noise is a typical brake noise that is annoying to both passengers and pedestrians. Its frequency range is fairly wide from 1 kHz to 18 kHz, which can be distressful to people. The brake squeal noise occurs due to various mechanisms, such as the mode coupling of the brake system, self-excited vibration, unstable wear, and others. In this study, several parameters involved in the generation of a squeal noise are investigated experimentally by using a brake noise dynamometer. The speed, caliper pressure, torque, and friction coefficient are measured as functions of time on the dynamometer. The contact pressure and temperature distributions of the disc and the pad are also measured by using a thermal imaging camera and a pressure mapping system. As a result of the simultaneous measurement of the friction coefficient and squeal amplitude as functions of the velocity, it is found that the onset of the squeal may be predicted from the ${\mu}-v$ curve. It is also found that a non-uniform contact pressure causes instability and, in turn, a squeal. Based on the analysis results, design modifications of the pad are suggested for improved noise characteristics.

A Study on the Compression Ratio Change Characteristics of Engine Horse Power Characteristics (터보튜닝엔진의 압축비에 따른 출력 특성 연구)

  • Chae, Soo
    • The Journal of Korean Institute for Practical Engineering Education
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    • v.2 no.1
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    • pp.154-163
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    • 2010
  • The object of this study is to investigate the penetration characteristics according to the change of stacking sequences and curvature radius in the composite laminated shell. They are staked to [02/902]S and [0/902/0]s, their interlaminar number are two and four. We are manufactured to composite laminated shells with various curvature radius. Curvature radius of composite shell is 100, 150, 200mm and ${\infty}$(it's meaning flat-plate). In general, kinetic energy after impact-kinetic energy before impact increased linearly in all specimens. Absorbed energy increased linearly as the curvature increased, and absorbed energy of [02/902]S specimen, which is small interlaminar number, was higher than [0/902/0]s specimen.

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