• Title/Summary/Keyword: 제동

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DC-DC Converter Design For Electric Regenerative auxiliary Brake System (전기식 회생 보조 브레이크 시스템을 위한 DC-DC 컨버터 설계)

  • Kwak, Tae Kyun;Ko, Jong Sun;Yoo, Chang Hee;Lee, Jun Young
    • Proceedings of the KIPE Conference
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    • 2014.07a
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    • pp.297-298
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    • 2014
  • 현재 제동장치(Brake system)는 운동에너지를 열에너지로 바꾸어 공기 중으로 발산시킴으로서 제동 작용을 하는 마찰형 Brake가 대부분이다. 이러한 제동장치 속에는 리터더라는 제동력을 유발하는 장치가 있는데 이중 빠른 응답특성을 띄는 전기식 리타더의 단점인 전기에너지 소비 측면을 극복하기 위하여 제동에너지를 전기에너지로 회생하여 에너지를 절감 할 수 있는 기술이 선진국에서는 이미 진행이 되고 있다. 본 논문에서는 리타더에서 발생되는 3상 전압을 정류하여 받은 DC전압을 입력으로 받아 24V로 강압시키고 배터리를 충전하는 DC-DC 컨버터를 제작하고 이에 따른 보완점 및 타당성을 실험을 통하여 검증하였다.

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An Experimental Study on Braking Thermal Damage of Brake Disk Cover (브레이크 디스크 커버의 제동 열손상에 대한 실험적 연구)

  • Ko, Kwang-Ho;Moon, Byung-Koo
    • Journal of Digital Convergence
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    • v.13 no.11
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    • pp.171-178
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    • 2015
  • The disk cover is installed to protect brake disk and calliper and it's removed right before delivering to customers. The temperature of disk cover was measured driving test vehicles(2000cc, diesel) in this study. The highest temperature measured for the driving test(120km/h-braking(0.3G)-stop-120km/h-braking(0.5G)-stop) was $260{\sim}270^{\circ}C$ in the upper part of the disk cover and the temperature varied considerably around the disk cover. It can be inferred from this temperature distribution around the cover that the major heat transfer from hot disk to cover was through convection. In other words, the hot air generated by braking friction moved up to the upper part of the disk cover. And only the upper area of the disk cover was melted down during this driving test. The thickness of disk cover was increased to 1.0mm from 0.7mm and 1 paper of masking tape was pasted in the upper region of the disk cover. Then the cover endured the heated air formed by braking friction during the driving test.

Lightweight Design of Brake Bracket for Composite Bogie Using Topology Optimization (위상 최적 설계를 통한 복합소재 대차프레임용 제동장치 브래킷의 경량화 연구)

  • Lee, Woo Geun;Kim, Jung Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.3
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    • pp.283-289
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    • 2015
  • In this study, the lightweight design of a brake bracket for a composite bogie was studied by considering two brake bracket models with thicknesses of 12t and 9t, respectively. For achieving this goal, finite element analysis and topology optimization were conducted. Firstly, the largest cross-sectional areas of the vertical and horizontal plates of the brake bracket were selected as the design variables. As the constraint, the Z-axis displacement of the brake bracket was increased by 2.5 units from the initial displacement value. The minimum volume fraction of the design regions was chosen as the objective function. The full model comprised a composite bogie frame and brackets attached together. However, to reduce the analysis time, 1D beam elements were used instead of the composite bogie frame by ensuring its equivalence with the full model. The result revealed that the weights of the 12t and 9t models of the brake bracket were reduced to 60 kg and 31 kg, respectively.

Steering System Design of Commercial Vehicle for Improving Pulling Phenomenon During Braking (상용차의 제동시 쏠림 개선을 위한 조향 연결점 설계)

  • Lee, Chang Hun;Lee, Dong Wook;Lee, Yong Su;Sohn, Jeong Hyun;Kim, Kwang Suk;Yoo, Wan Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.379-385
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    • 2013
  • The tires, suspension type, and steering system can all cause pulling during braking. Among these, a drag link steering system and leaf-type suspension system are significant causes of vehicle pulling. In this study, the pulling problem is analyzed using the vehicle analysis program "ADAMS/CAR." The drag link and leaf spring behavior is analyzed to find the key reason for pulling. After this, the optimization program "Visual DOC" is used with "ADAMS/CAR" to find a steering link connection point to reduce pulling. After conducting this simulation, K&C (kinematic & compliance) test simulation with a modified connection point is conducted to determine whether the vehicle performance improves. Through a full braking simulation, it is verified that the pulling distance is reduced at braking.

A Field-test Study of the Design Standards of Elevated Structures for Rubber-wheeled Light Rail Transit: Braking Force (고무차륜형 경전철 고가구조물 설계기준에 관한 현장 계측 시험 연구(1): 제동하중)

  • Shin, Jeong-Ryol;Lee, An-Ho;Park, Jae-Im;Shin, In-Jo
    • Journal of the Korean Society for Railway
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    • v.17 no.2
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    • pp.133-139
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    • 2014
  • Due to the absence of design guidelines for elevated light-rail structures in Korea, most elevated light-rail structures have been designed and constructed based on the design codes of conventional railway bridges and on the codes recommended by foreign vehicle manufacturers. This is the main reason why most elevated light-rail structures are massive or over-designed or poorly constructed economically. In this paper, the authors carried out field tests to analyze the braking forces caused by braking a train running at speeds of 50km/h, 60km/h, and 70km/h, acting on the elevated structures of rubber-wheeled Light Rail Transit (LRT) trains. The authors also briefly describe the analyzed results of the braking force acting on the substructures of elevated light-rail structures. The test-results presented here in this paper can be referenced when establishing design guidelines or standards for elevated structures of LRT systems.

Torque Predictive Control for Dynamic Performance Improvement of Clamping Force in EMB for Railroad Cars (철도 차량용 EMB의 클램핑 포스 과도응답 향상을 위한 토크 예측 제어)

  • Jang, Yoon;Bak, Yeongsu;Lee, Kyo-Beum
    • Journal of IKEEE
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    • v.21 no.3
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    • pp.174-184
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    • 2017
  • This paper proposes a torque predictive control for dynamic performance improvement of clamping force in electro-mechanical brake (EMB) for railroad cars. In general, pneumatic braking system (PBS) is used for railroad cars. It is sensitive depending on environmental changes and it has increasing idle running time because of slow dynamic response. Additionally, the PBS has low braking efficiency in case braking torque more than standard value is applied to the brake system such as emergency braking. In order to overcome these disadvantages of the PBS, the EMB is used for the railroad cars. The EMB for railroad cars has advantages that increasing the fuel efficiency and design flexibility because it is able to decrease vehicle weight of railroad cars and secure space for design. In this paper, control method for dynamic performance improvement of clamping force in EMB for railroad car is proposed. The effectiveness of the proposed control method is verified by the simulation results.

The Effects of Braking of Trains and Roughness of Rails on the Dynamic Behaviors of Bridges (열차의 제동 및 궤도의 조도가 교량의 동적 거동에 미치는 영향)

  • Kim, Doo-Kie;Yang, Sin-Chu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.5
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    • pp.93-101
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    • 2010
  • The effects of braking of trains and roughness of rails on the dynamic behavior of bridges are studied. The train-bridge interaction is considered by solving Lagrange's equation of motions. Newmark's direct integration is used to solve the governing equations. Dynamic train loads acting on piers at each time step are evaluated, and the wheel-rail roughness effect is considered by using the PSD curve of the rail. The model of braking forces in bridge section is based on the change of deceleration mentioned in ASTM(American Society for Testing and Materials) E503-82. Only skidding frictions without considering rolling frictions are modeled, and the friction coefficient of 0.25 is assumed. Parametric studies in a simply supported PC Box girder bridge are carried out to verify the present method and to analyze the effects of train speed, wheel-rail roughness, braking forces on dynamic train loads.

The Experimental Study on the Transient Brake Time of Vehicles by Road Pavement and Friction Coefficient (노면 포장별 차량의 제동경과시간 및 마찰계수에 관한 실험적 연구)

  • Lim, Chang-Sik;Choi, Yang-Won
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.6D
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    • pp.587-597
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    • 2010
  • When a car accident occurs, people who had an accident are not free from civil and criminal issues so that the accident investigator should reenact and analyze the accident situation accurately. In addition, the obtained documents through the analysis of such car accident occurrence and related factors have to be used to carry out the improvement of the areas that has numerous car accidents and complementary actions. The vehicle speed, accelerating force, braking power are currently known as the most affecting factors in accordance with many car accidents, traffic facilities, road design, etc. The vehicle's performance and rode friction coefficient road surface friction coefficient are affecting the most closely in this field. Especially, once the estimate of the speed of the accident moment relating to main eleven articles of Traffic Accident Exemption Law is very important and accuracy is required. However, currently the researches of these matters have not made exclusively yet in Korea. In this study by reflecting this current situation, until the sudden braking history is found from the car's sudden braking, it estimates accurately the transient brake time and rode friction coefficient by measuring a time of transient brake time through the precision speed detector (Vericom VC2000PC). The analysis of the experimental results calculated the transient brake time and friction coefficient to fit into the purpose of this study in the basis of different kind of various special purpose asphalt pavement and slip-prevention pavement and provided the fundamental data.

Research on Overheating Prediction Methods for Truck Braking Systems (화물차의 제동장치에서 발생하는 과열 예측방안 연구)

  • Beom Seok Chae;Young Jin Kim;Hyung Jin Kim
    • Smart Media Journal
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    • v.13 no.6
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    • pp.54-61
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    • 2024
  • Recently, due to the increase in domestic and international online e-commerce platforms and the increase in container traffic at domestic ports, the operating ratio of large trucks has increased, and the number of truck fires is continuously increasing. In particular, spontaneous combustion is the most common cause of truck fires. Various academic approaches have been attempted to prevent truck fires, but due to the lack of research on the spontaneous tire ignition phenomenon that occurs during braking, this research directly designed and manufactured an experimental device to establish an environment similar to the braking system of a truck. A non-contact temperature sensor was installed on the brake device of the experimental device to collect temperature data generated from the brake device. Based on the data collected from the temperature sensor of the brake device and the temperature sensor on the tire surface, the ARIMA model among the time series prediction models was used to Appropriate parameters were selected to suit the temperature change trend, and as a result of comparing and analyzing the measured and predicted data, an accuracy of over 90% was obtained. Based on this, a plan was proposed to reduce the rate of fires in trucks by providing real-time warnings and support for truck drivers to respond to overheating phenomena occurring in the braking system.