• Title/Summary/Keyword: 제동디스크

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A Study on the Change of Mechanical Properties due to the Temperature Effect for the Braking Disc (철도차량용 제동디스크의 온도 변화 따른 재질의 특성 변화에 관한 연구)

  • Kim Jae-Hoon;Choi Kyung-Jin;Lee Chan-Woo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.398-403
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    • 2005
  • This study investigates the change of the temperature and mechanical properties of the braking disk for the railway vehicle. The average temperature is measured about $100^{\circ}C$ and the maximum temperature is measured over $200^{\circ}C$ by non-contact sensor from Seoul to Chun-an. In the $20^{\circ}C-300^{\circ}C$, the 0.2% offset yield strengths of the disk (GC25-30 material) are a little down to the reference value, but the linear relation of tensile test result is not find from the linear change of temperature. However, JIC values have the inverse proportion to the temperature, and the JIC value at $200^{\circ}C$ decrease 30.55% from the JIC. value of the room temperature. This result means that the crack length on the braking disk is rapidly increase at $200^{\circ}C$.

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Influence of the Braking Time on the Soundness of Ventilated Disc Brake Systems (제동시간이 통풍형 디스크 브레이크 시스템의 건전성에 미치는 영향)

  • Gwak, Woo-Gyeong;Hong, Chang-Ki;Kim, Youn-Jea
    • Journal of Auto-vehicle Safety Association
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    • v.8 no.1
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    • pp.7-12
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    • 2016
  • In order to analyze the soundness of ventilated disc brake systems, numerical study was performed with various vane shapes. In particular, two different vane type, and the braking time from 3.0 s to 4.5s with the interval of 0.5s were considered. Transient temperature distributions on the ventilated disc brake assembly were calculated using ANSYS CFX ver. 16.1. To elucidate the soundness of ventilated disc brake systems, moreover, the heat transfer coefficients were evaluated. Results were graphically depicted with different geometrical vane configurations and braking time.

Thermal Stress Analysis for a Ventilated Disk Brake of Railway Vehicles (철도 차량용 제동디스크의 열응력 해석)

  • Lee Y.M.;Park J.S.;Seok C.S.;Lee C.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1617-1621
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    • 2005
  • In this study, as a basic research to improve braking efficiency of a ventilated disk brake, we carried out a thermal stress analysis. From analysis result, we knew that a maximum mechanical stress by braking pressure and friction force is applicable to 5 percent of yield strength and has no effect on a fatigue life's decrease for brake disk material. While, a maximum thermal stress by frictonal heat is applicable to 43 percent of yield strength and locates on a friction surface. So, we have found that a thermal stress is the primary factor of crack initiation on a friction surface of disk brake

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A Study of the Change of Temperature on Brake Disk Surface during the Service and The Fatigue Characteristic of disk material due to Temperature (철도차량 운행중 제동디스크의 표면 온도변화 및 디스크 재료의 온도변화에 따른 피로특성 연구)

  • Kim, J.H.;Goo, B.C.;Suk, C.S.
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.792-797
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    • 2007
  • This study investigates the change of the temperature and fatigue property of the braking disk (GC25-30 material) for the railway vehicle. The average temperature is measured about $100^{\circ}C$ and the maximum temperature is measured over $200^{\circ}C$ by non-contact sensor from Seoul to Chun-an. In the $20^{\circ}C-300^{\circ}C$. The Fatigue tests did for new and used disk specimens. The fatigue test results of new disk specimens were similar due to the temperature change. But the compare of specimens between new disk and old disk, The fatigue life of old disk specimens was smaller than new disk specimens about 10%.

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A Study on Comparison Test for Brake Disc Lining (제동디스크라이닝의 비교시험 연구)

  • Chung Jong-Duk;Kwon Sung-Tae;Han Seok-Yoon;Park Ki-Joon;Chun Hong-Jung
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.43-48
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    • 2005
  • In order to facilitate technical exchange among nations and/or institutes through the establishment of mutual recognition and the reliability guarantee of testing results by testing standards standardization, the interlaboratory comparison tests on brake discs and linings between KRRI and CARS were conducted. So far, two ways of comparison tests were performed for a better understanding of mutual recognition and standardization in railroad brake linings between Korea and China. In this paper, the first and second comparison testing results have been summarized, and the suggestions for the future research work are also presented to encourage extensive research on comparison study of railroad brake discs and linings between KRRI and CARS. Eventually, the final goal of the current research will be the establishment of standardization of railroad testing standards.

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Analysis of Natural Frequencies and Squeal Noise of KTX Brake Unit (KTX 제동장치의 고유진동수와 스퀼소음 분석)

  • Goo, ByeongChoon;Na, InKyun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.12
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    • pp.954-961
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    • 2014
  • Brake squeal noise of KTX is very uncomfortable to passengers and workers in stations. A lot of study has been conducted to inquire into the mechanism of the squeal noise. But understanding of the brake squeal noise is still challenging. In this study, we developed a full-scale tester equipped with a KTX mechanical brake unit. And we measured the vibrational characteristics of each component of the brake unit and compared them with frequency response functions of brake squeal noise measured also in the tester. It was found that the brake squeal noise was more closely related to the vibrational characteristics of the brake pads and hangers in friction condition than those of free components.

Casting Technology of an Aluminum Alloy Composite Brake Disc (알루미늄 복합재 제동디스크 주조 기술 개발)

  • Goo, Byeong-Choon;Kim, Myung-Ho
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.971-974
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    • 2011
  • Aluminum matrix composites reinforced with SiC particles(AMC) are one of the candidate materials for the weight reduction of rolling stock brake discs. It is known that weight reduction of about 40% is possible when they replace conventional cast iron brake discs. But casting is not easy because of bad wettability of SiC with Al alloy. We developed two AMC brake discs with SiC volume fraction of 20% by a new casting method. It was found the developed method produced brake discs of good quality.

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A study on the development of a Fe-based organic Drake lining with sponge structure for rolling stock of 150km/h train (150km/h급 비석면 스폰지형 철계 브레이크 라이닝 개발 연구)

  • 최경진;이동형;고광범;권영필
    • Proceedings of the KSR Conference
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    • 2000.11a
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    • pp.219-225
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    • 2000
  • This study is to develop a Fe-based disc brake lining with sponge structure for rolling stock of 150km/h train and to concept design with 3 groove type for brake disc reducing hot hair-crack and certainly friction coefficient. The developing brake lining would be to presumption of saving 300 million won during one year

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A Study on the Effects of Cross-sectional Dimension Change of Brake Pad Specimen on the Uncertainty of the Compressive Strength (제동 패드의 압축강도시편의 단면치수변화가 압축강도 불확도에 미치는 영향 분석)

  • Park, Soo Hong;Park, Jin Kyu;Kim, Si Wan;Park, Chan Kyoung
    • Journal of the Korean Society for Railway
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    • v.17 no.4
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    • pp.223-227
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    • 2014
  • The brake pad is one of the basic brake elements of a railway vehicle. It accomplishes braking action by friction between a pad and a brake disc. Because the brake pad must endure specified high pressure, the compressive strength is managed as the main performance factor. The standards for measuring the compressive strength of brake pads are KRS, KRCS, and KRT. These standards specify the size of the test piece for measuring compressive strength as $20mm{\times}10mm{\times}15mm$ ($W{\times}D{\times}H$). To reduce the uncertainty of the compressive strength, factors of uncertainty were analyzed. The results show that changing the dimensions of the cross section was useful to reduce the uncertainty. The uncertainty due to the new cross-sectional dimension shows the effectiveness of reducing uncertainty.